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FRONT AXLE & FRONT SUSPENSION
SECTION FA
CONTENTS
<COMBINED EDITION>
PRECAUTIONS ...............................................................2
PREPARATION ................................................................3
FRONT AXLE AND FRONT SUSPENSION ...................4
CHECK AND ADJUSTMENT ..........................................5
Front Axle and Front Suspension Parts ......................5
Front Wheel Bearing....................................................6
Front Wheel Alignment ................................................8
Drive Shaft .................................................................12
FRONT AXLE .................................................................13
FRONT AXLE — Auto-lock Free-running Hub ..........14
Removal and Installation ...........................................14
Inspection...................................................................14
Trouble-shooting ........................................................15
FRONT AXLE — Wheel Hub and Rotor Disc .............18
Removal and Installation ...........................................18
Disassembly...............................................................18
Inspection...................................................................19
Assembly ...................................................................19
FRONT AXLE — Knuckle Spindle ..............................20
Removal .....................................................................20
Inspection...................................................................21
Installation..................................................................21
FROT AXLE — Drive Shaft ..........................................22
Removal and Installation ...........................................22
Removal .....................................................................22
Disassembly...............................................................23
Inspection...................................................................25
Assembly ...................................................................25
Installation..................................................................28
FRONT SUSPENSION ..................................................29
Shock Absorber .........................................................30
Torsion Bar.................................................................30
Stabilizer Bar .............................................................33
Upper Link .................................................................33
Compression Rod ......................................................35
Lower Link .................................................................35
Upper Ball Joint and Lower Ball Joint .......................36
SERVICE DATA AND SPECIFICATIONS
(S.D.S.) ...........................................................................38
General Specifications...............................................38
Inspection and Adjustment ........................................39
<SUPPLEMENT-I>
NO CHANGES
<SUPPLEMENT-II>
NO CHANGES
<SUPPLEMENT-III>
CHECK AND ADJUSTMENT ....................................3002
Front Wheel Alignment ..........................................3002
FRONT AXLE .............................................................3004
FRONT SUSPENSION ..............................................3005
Torsion Bar.............................................................3006
SERVICE DATA AND SPECIFICATIONS
(SDS) ..........................................................................3007
Inspection and Adjustment ....................................3007
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CONTENTS (Cont’d)
<SUPPLEMENT-IV> (For Africa and Gulf Countries)
FRONT SUSPENSION ..............................................4002
Torsion Bar.............................................................4002
CHECK AND ADJUSTMENT ....................................4003
Front Wheel Alignment ..........................................4003
SERVICE DATA AND SPECIFICATIONS
(SDS) ..........................................................................4005
Inspection and Adjustment ....................................4005
<SUPPLEMENT-V> (For Australia)
NO CHANGES
<SUPPLEMENT-VI> (For Europe and Australia)
NO CHANGES
<SUPPLEMENT-VII> (For Europe)
NO CHANGES
<SUPPLEMENT-VIII> (For Africa and Gulf Countries)
SERVICE DATA AND SPECIFICATIONS
(SDS) ..........................................................................8002
General Specifications...........................................8002
Inspection and Adjustment ....................................8002
<SUPPLEMENT-IX> (For Europe, Africa and Gulf Countries)
NO CHANGES
<SUPPLEMENT-X> (For Africa and Gulf Countries)
NO CHANGES
<SUPPLEMENT-XI> (For Europe)
NO CHANGES
<SUPPLEMENT-XII> (For Africa, Gulf Countries and Central & South America)
<SUPPLEMENT-XIII> (For General)
CHECK AND ADJUSTMENT ..................................13002
Front Wheel Alignment ........................................13002
<SUPPLEMENT-XIII> (For General)
FRONT AXLE & FRONT SUSPENSION
SECTION FA
CONTENTS
CHECK AND ADJUSTMENT ..................................13002
Front Wheel Alignment ........................................13002
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CHECK AND ADJUSTMENT
Front Wheel Alignment
TOE-IN
1. Mark a base line across the tread.
After lowering front of vehicle, move it up and down to elimi-
nate friction, and set steering wheel in straight ahead position.
SMA123
2. Measure toe-in.
Measure distance “A” and “B” at the same height as hub cen-
ter.
Toe-in (Unladen):
Refer to SDS.
Toe-in = A − B
EFA010
EFA011
3. Adjust toe-in by varying the length of steering tie-rods.
(1) Loosen lock nuts.
(2) Adjust toe-in by turning the left and right tie-rod tubes an equal
amount.
(3) Tighten lock nuts to the specified torque.
YFA018
Make sure that the tie-rod bars are screwed into the tie-rod
tube more than 32.5 mm (1.280 in).
Make sure that the tie-rods are the same length.
Standard length (A = B):
For Russia
287 mm (11.30 in)
Except for Russia
281 mm (11.06 in)
YFA019
FA-13002
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