5380 Dieselmax Tier 3 TCA IPU.pdf

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12331 IPU TCA Engine spec (UK) Issue 1:Layout 1
JCB DIESELMAX 444 TURBOCHARGED AFTERCOOLED
TIER3 74.2KW (100HP) & 85KW (114HP)
INDUSTRIAL POWER UNIT
745mm
1203mm
388mm
1074mm
290mm
GENERAL TECHNICAL DATA
Technical Code
444 IPU T3 TCA
Technical Code
444 IPU T3 TCA-74
444 IPU T3 TCA-85
Thermodynamic cycle
Diesel 4 stroke
Maximum rating (1) (net intermittent)
kW
70.1
81
Air intake
TCA
Rated speed
rpm
2200
2200
Arrangement
in-line 4 cyl. IPU
Maximum torque (net intermittent)
Nm
434
434
Bore
mm
103
Maximum torque speed
rpm
1300
1300
Stroke
mm
132
Maximum no load governed speed
rpm
2420
2420
Swept Volume
cm³
4399
Nominal idling speed
rpm
900
900
Mean piston speed at rated speed
m/s
9.68
BMEP at maximum torque
bar
12.6
12.6
Valves per cylinder
4
Emission Certification
EPA Tier3, EU St3
EPA Tier3, EU St3
Cooling
Liquid
Best point specific fuel consumption (net)
g/kWh
210
211
Direction of rotation (viewed from crank nose)
Clockwise
Specific fuel consumption @ (net) rated power
g/kWh
243
248
Compression Ratio
17.2
Specific fuel consumption @ (net) peak torque
g/kWh
210
210
Rotational mass moment of inertia excluding flywheel
kgm²
0.2255
Minimum starting temperature without auxiliaries
°C
-20
-20
Standard flywheel inertia
kgm²
0.4061
(1) as per ISO14396 (adjusted for fan loss)
Dry weight
kg
600
A Product
of Hard Work
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JCB DIESELMAX 444 TURBOCHARGED AFTERCOOLED
TIER3 74.2KW (100HP) & 85KW (114HP)
NET POWER, TORQUE AND FUEL CONSUMPTION CURVES
80
450
250
TCA-74
TCA-74
TCA-74
430
245
70
410
240
60
390
235
370
50
350
230
330
225
40
310
220
30
290
215
270
20
250
210
800
1000
1200
1400
1600
1800
2000
2200
800
1000
1200
1400
1600
1800
2000
2200
800
1000
1200
1400
1600
1800
2000
2200
Speed RPM
Speed RPM
Speed RPM
90
450
250
TCA-85
TCA-85
TCA-85
430
80
245
410
240
70
390
370
235
60
350
230
50
330
225
40
310
220
290
30
215
270
20
250
210
800
1000
1200
1400
1600
1800
2000
2200
800
1000
1200
1400
1600
1800
2000
2200
800
1000
1200
1400
1600
1800
2000
2200
Speed RPM
Speed RPM
Speed RPM
A Rating Power
B Rating Power
A Rating Torque
B Rating Torque
A = Net continuos Power/Torque
B = Net intermittent Power/Torque
A Product
of Hard Work
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JCB DIESELMAX 444 TURBOCHARGED AFTERCOOLED
TIER3 74.2KW (100HP) & 85KW (114HP)
AIR INDUCTION
LUBRICATING SYSTEM
444 IPU T3 TCA-74 444 IPU T3 TCA-85
44 IPU T3 TCA-74
444 IPU T3 TCA-85
Maximum allowable air intake restriction with clean air filter
mbar
50
50
Lubricating oil pressure
bar
4.9
4.9
Maximum allowable restriction with dirty air filter
mbar
80
80
Maximum oil temperature at full rated speed: continuous
°C
125
125
Air requirement for combustion at full load rated speed
g/s
122
135
Maximum oil temperature at full rated speed: intermittent
°C
135
135
Turbocharging pressure at full load rated speed
mbar
1100
1250
Engine angularity limits in continuous operation:
- Maximum front up and front down
Turbocharger compressor outlet air temperature
°C
131
140
deg
35
35
Charge cooler outlet temperature
°C
60
60
- Maximum right hand and left hand
deg
35
35
Heat rejected to charge cooler at maximum power
kW
8.2
12
Total system capacity - including pipes, filters etc
ltrs
14
14
Charge cooler system max pressure drop
mbar
125
125
Minimum recommended oil grade
API
CH4
CH4
Oil filter maintenance service interval (<75% duty cycle)
hrs
500
500
Oil consumption at maximum rating
% of fuel consumption
0.03
0.03
EXHAUST SYSTEM
FUEL SYSTEM
44 IPU T3 TCA-74
444 IPU T3 TCA-85
44 IPU T3 TCA-74
444 IPU T3 TCA-85
Maximum allowable back pressure
mbar
150
150
Injection system
Rotary Mechanical
Rotary Mechanical
Exhaust gas temperature at full rated speed
°C
480
545
Fuel maximum intake restriction
mbar
150
150
Exhaust flow at maximum output
g/s
127
140
Fuel maximum intake temperature
°C
50
50
Engine Pre-Filter
Micron
30
30
Engine Main Filter
Micron
5
5
COOLING SYSTEM
ELECTRICAL SYSTEM
44 IPU T3 TCA-74
444 IPU T3 TCA-85
44 IPU T3 TCA-74
444 IPU T3 TCA-85
Coolant capacity
ltrs
18.4
18.4
Type (ETR - Energised To Run)
Negative Ground ETR Negative Ground ETR
Water pump flow at rated speed
ltr/min
240
240
Standard (Starter & Alternator)
V
12
12
Heat to reject from coolant at maximum power
kW
47 est
54 est
Minimum Cranking Speed
rpm
105
105
Thermostat temperature
°C
88
88
Battery (not included) - minimum capacity recommended
145Ah.
145Ah.
Cooling liquid maximum temperature
°C
110
110
Battery (not included) - minimum cold cranking capacity
850 CCA
850 CCA
Coolant Specification Approved (JCB HP High Performance)
ASTM D6210
ASTM D6210
Headertank pressure cap setting
(bar)
1
1
Cooling air flow requirement
m³/sec
2.5
2.5
Maximum working ambient temperature
°C
46
46
Fan type (standard)
20" pusher
20" pusher
Fan ratio
1:1
1:1
A Product
of Hard Work
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JCB DIESELMAX 444 TURBOCHARGED AFTERCOOLED
TIER3 74.2KW (100HP) & 85KW (114HP)
STANDARD CONFIGURATION
OPTIONAL EQUIPMENT
Technical Code
444 IPU T3 TCA
Extensive range of configuration options available from JCB Dieselmax Sales Option Manual – contact JCB Power Systems dealer
or JCB Power Systems Sales Dept. for availability of specific configuration options
Flywheel housing
SAE 3
Flywheel
11.5"
Cooling system
Aluminium Radiator with associated guards,
hoses and fan included
Induction system
Air filter (2 stage paper element) with induction
hose and depression indicator included
Intake manifold location
Left hand forward
Exhaust manifold / Turbocharger location
Right hand rearward
Turbocharger
Wastegate controlled
Fan drive ratio
1:1
Distance between fan - crankshaft centres
262mm
Main Fuel Filter & Pre-Filter
Included
Fuel pump
Included
Oil filter
1 off, left side
Oil sump
Press steel, low noise transmission structure
Oil vapours blow-by circuit
Open filtered, breather hose included
Oil heat exchanger
Left side
Oil filler position
Top and left hand side
Starter motor
12V, 4.2kW
Alternator
12V, 95A
Engine stop
Electrical
Power Take-off: Heavy Duty
60kW SAE B, RHS
Power Take-off: Light Duty
10kW SAE A, LHS
Electric Harness
Option available
Finish
Lacquered
Printed in the UK on paper made from sustainable forests.
The pulp used in the manufacture of this paper is made from
renewable timber produced on a fully sustainable basis, and
is bleached without the use of chlorine gas (ECF – Elemental
Chlorine Free). This paper is suitable for recycling.
JCB Power Systems Ltd., Dove Valley Park, Foston, Derby DE65 5BX. Tel: 01889 590312. www.jcbpowersystems.com
JCB reserves the right to change specifications without notice. Illustrations shown may include optional equipment and accessories. The JCB logo is a registered trademark of J C Bamford Excavators Ltd.
9999/5380 5/08 Issue 1
A Product
of Hard Work
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