09_TEGO_DIAL_INST_SYSTEM_CAT.pdf

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Installation system
for Human-Machine
interfaces
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Tego Dial Telemecanique
Catalogue
Innowacje w elektrotechnice
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Presentation, description
Installation system
Tego Dial for Human-Machine interfaces
Presentation
The modular Tego Dial system is used to define human-machine interfaces. It facilitates the installation of Ø 22, Ø 16 and Ø 30 mm control and signalling units,
DIN format display units, Magelis terminals and display units, XBL keypads and other products.
Tego Dial simplifies an HMI application by :
- definition of the application by Tego Dial Design software,
- quick assembly of dialogue and display units, through the use of modular elements,
- standard connections from the dialogue units to PLCs, bus and other products,
- facilitates the integration of the dialogue application into the machine, control panel, enclosure, machine housing or intermediate suspension arm.
Description
/ Tego Dial Design definition software
This software on CD-ROM facilitates graphical definition of
the dialogue application in relation to the control units, pilot
lights and display units necessary for the device.
It selects the correct Tego Dial components that are required
for the application and also features a legend design and
printing function, both for the front panel and the connections.
/ Dialboard front panels 1
The front panels basically comprise a grey, RAL 7016,
painted aluminium frame which is covered by a polycarbonate
film.
Six sizes are available based on a modular pattern of height
H = 50 mm and width W = 75 mm 2 . The sizes are 3H x 4W,
3H x 6W, 6H x 4W, 9H x 2W, 9H x 4W and 9H x 6W.
1
3
/ Dialpack control console enclosers 3
Four control consoles are available in the following modular
sizes: 3H x 4W, 6H x 4W, 9H x 4W and 9H x 6W.
The Dialpack console is an assembly comprising a Dialboard
type front panel and a sheet steel folded and welded enclosure,
painted with textured grey RAL 7016.
The front panel is hinged and can be opened to 120°. Closing
is by a 1/4-turn device, with stop, and locking by Ronis key
no. 455. Double bar or CNOMO triangular key locks are also
available. A customising component in 2 versions - yellow or
unpainted - enhances the Dialpack unit and makes it more
ergonomic. A Dialpack S version in stainless steel type 304
is available for corrosive environments. This version conforms
to enclosure standard EN 50298.
H = 50 mm, L = 75 mm
6 L
4 L
/ Plates and cross-pieces 4
A range of modular dimensioned plates facilitates the
installation of all combinations of control and signalling units,
operator dialogue terminals and other devices. These plates
are attached directly to the framework of the front panel.
The plates, made from sheet steel and painted grey RAL
7016, are designed for the following product ranges :
- Ø 22, Ø 16 and Ø 30 control and signalling units,
- DIN format display units,
- Electronic operator terminals and displays (Magelis and
others),
- keypads,
- other units: joystick controllers, cam switches, etc.
Cross-pieces aid vertical mounting of several rows of plates.
Cut-outs in the plates are dimensioned to suit the dialogue or
display units that are to be installed. Some plate versions for Ø
22 units are available with knock-outs, which need to be
removed before mounting the unit. Other versions incorporate
cut-outs for the transparent polycarbonate legend holders
(included with the plate).
Alternatively, solid plates are also available for mounting any
special equipment required.
4 L
2 L
4 L
6 L
2
/ Toolkit 5
The installation of dialogue and display units requires cut-outs
to be made through the polycarbonate film. To simplify this
operation, the plate is marked with cut-out guides and a toolkit
is available, comprising : a mallet, cutting tools and replacement
blades.
/ Pre-assembled kits
Dialboard and Dialpack with pre-assembled plates and
cross-pieces are available.
4
5
Characteristics :
pages 15001/2 to 15001/5
References :
pages 15002/2 to 15002/5
Dimensions, schemes :
pages 15006/2 to 15006/7
f/
S
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Presentation
Installation system
Tego Dial for Human-Machine interfaces
Standard connections
Tego Dial offers a range of interface components and
cabling accessories that simplify connections between
control and signalling units and PLCs, buses and other
products.
The main components which make up this range are :
-prefabricated connection cables and insulation
displacement connectors 1 , 5 mm pitch, for connecting
control and signalling units to Dialbase interfaces,
- Dialbase 8I/8O or 16I interfaces 2 with integrated
commons, for connecting control and signalling units to
PLCs via prefabricated Telefast connection cables 5 ,
- an active splitter block 7 for connecting a Dialbase 8I/8O
interface to PLCs with a connection modularity greater than
8I/8O,
- a Dialbase 230 V interface 3 for connecting control and
signalling units to any product up to 230V,
- a Dialbase AS-i 4I/4O interface 4 with integrated commons,
for connecting control and signalling units to the AS-i bus.
1
5
1
7
5
2
5
The selection guide on page 15003/2 indicates the type
and quantity of components (Dialbase interfaces, active
splitter block, Telefast connection cables) required to
connect the control and signalling units to the various types
of PLC. The most efficient connection is achieved using the
Dialbase 8I/8O interface and the Telemecanique TSX
Micro PLC TSX DMZ16DTK card 6 .
Other
products
6
3
AS-i bus
Q4
10 8
Q1
4
1 05
101
1
1 04
20 6
20 5
2 01
204
301
4
Dialfix and Dialmove suspension arms
Dialpack control consoles can be fitted directly using 4
adjustable lugs, ref. AE3-FX122. However, for improved
ergonomy, they are usually mounted on a suspension arm.
This can either be fixed (Dialfix) or moving (Dialmove).
Dialfix fixed arms
Two versions are available :
- a straight fixed arm kit, comprising a straight Ø 70 mm
tube, 500 or 1000 mm in length, and a pair of clamps (one
for each end). Depending on the positioning of the clamps,
an inclination of ±15° from the natural position can be
achieved,
- an elbowed (90°) fixed arm kit, 500 mm in length. This kit
also includes the pair of clamps described above.
Arms for corrosive environments
These arms are in 304 type stainless steel and provide
350° rotation on the Dialpack fixing side. Two models are
available:
- straight arm kit, length 1000 mm,
- 90° elbowed arm kit, length 500 mm.
Dialmove moving arm
This arm enables an extensive choice of mounting
configurations. The cabling runs through the elements,
which have removable side covers for easy access.
Numerous configuration possibilities can be achieved by
combining the following components:
- straight tubes (100 to 1000 mm long),
- fixed 90° joint,
- wall fixing bracket (straight or elbowed, fixed or mobile),
- straight fixing plates (one fixed, other rotating) for Dialpack,
- 15° tilted joints,
- pivoting joint (-90° to +90° in the same plane).
Characteristics :
pages 15001/2 to 15001/5
References :
pages 15002/2 to 15002/5
Dimensions, schemes :
pages 15006/2 to 15006/7
S
f
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Characteristics
Installation system
Tego Dial for Human-Machine interfaces
Dialboard front panels and Dialpack control consoles
Product
Dialboard APD-1B //
Dialpack APD-1P //
Dialpack APD-1P // S
Environment
Protective treatment
“TC”
"TH"
Ambient air
Storage
- 25° C...+ 55° C
temperature
Assembly
- 5° C...+ 40° C
Operating condition
For indoor use only
Vibration resistance
5…100 Hz to 0.7 gn
conforming to Bureau VERITAS
Resistance to mechanical shock
11 ms (half sine wave) to 15 gn (acceleration)
conforming to 68-2-27
Resistance to external mechanical
IK9
impact conforming to EN-50-102
Degree of IEC 529 - DIN40050
IP 55 (Dialboard mounted
IP 65
protection
NFC 20-010
in cut-out)
Incandescent wire test
960° C
conforming to IEC 695-2-1
Maximum thermal resistance
APD1P34 : 50 W, APD1P64 : 100 W, APD1P94 : 160 W
Approvals
UL, CSA
BV (pending)
Mechanical characteristics
Material
Front panel film
Polycarbonate (Co-polymer Vinyl-acrylic protection)
Frame
Aluminium
Aluminium (outside of Dialpack)
Aluminium (inside of Dialpack)
Door
Aluminium + polycarbonate
Stainless steel type 304 + polycarbonate
Rear console
Sheet steel, folded and welded
Stainless steel type 304
Paint finish
Frame
Textured 100 % polyester powder over chromate primer
Clear anodising (inside of Dialpack)
Rear console
Textured 100 % polyester
over zinc phosphate primer
Colour
Frame
Grey RAL 7016
Rear console
Grey RAL 7016
Door opening
Hinged,
Hinged,
120° opening
120° opening (can be lifted off hinges)
Closing
1/4-turn device with stop,
1/4-turn device with stop,
Ronis key n° 455
double bar key
Plates/frame earth continuity
Via construction + screw
Earth connection
By screw on frame
M6 studs + earth cable
Permissible load
25 kg uniformly distributed
Sealing gasket
Polyurethane continuous seal
Fixing
By clamps (included)
Drilled (positions premarked)
Drilled
Characteristics of front panel film: resistance to chemical products (1)
Chemical products
Immersion in the product
Depositing of drips
Family
Type
Concentration/pH
External panel
Internal panel
External panel
Internal panel
Solvents
Trichlo
100%
Not resistant
Not resistant
Resistant
Not resistant
Acetone
100%
Not resistant
Not resistant
Resistant
Not resistant
Balthane
100%
Not resistant
Not resistant
Resistant
Not resistant
Hydrocarbons
Petrol
100%
Resistant
Resistant 24 H
Resistant
Resistant
Cutting oil
40R oil
100%
Resistant
Resistant
Resistant
Resistant
Alcohol
Methanol
100%
Resistant
Resistant 24 H
Resistant
Resistant
Ethanol
100%
Resistant
Resistant 24 H
Resistant
Resistant
Miscellaneous
White spirit
100%
Resistant
Resistant
Resistant
Resistant
Acids
Chlorine
30 %
Resistant
Resistant
Resistant
Resistant
Lactic acid
pH4
Resistant
Resistant
Resistant
Resistant
Others
Sulphur
pH13
Resistant
Resistant
Resistant
Resistant
Industrial detergent
pH10
Resistant
Resistant
Resistant
Resistant
(1) Information given is typical. Special conditions (temperature, dilution rates, mixing of products, etc) may cause results to vary. Please consult your Regional
Sales Office who will be happy to provide samples for your tests.
Presentation :
page 15000/2
References :
page 15004/2
Dimensions :
page 15006/2
15001_Ver7.00-EN.fm/2
Schneider Electric
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Characteristics
Installation system
Tego Dial for Human-Machine interfaces
Dialbase active splitters
Products
APE-1B24 / , APE-1R1628, APE-1FASI1
APE-1PAD21
Environment
Protective treatment
“TC”
Degree of protection
Conforming to IEC 529
IP20
IP 20
(against direct contact)
Approvals
UL, CSA
Ye s
Ye s
BV
Pending
Pending
ASi ( APE-1FASI1 only)
No. 179
Resistance to hot wire test
Conforming to IEC 695-2-1
°C
750: extinction < 30 s
Resistance to mechanical shock
Conforming to IEC 68-2-27
ms
11 (half sine wave)
gn
15 (acceleration)
Vibration resistance
Conforming to Bureau VERITAS
Hz
5…100
0.7 gn (acceleration)
Resistance to electrostatic discharges Conforming to IEC 1000-4-2
Level 3
Resistance to radiated fields
Conforming to IEC 1000-4-3
MHz
Level 3
Resistance to fast transients
Conforming to IEC 1000-4-4
Level 3
Resistance to electric shocks
Conforming to IEC 1000-4-5
kV
1 at 2
(series mode), 2 at 12
(common mode)
Ambient
Operation
Conforming to IEC 1131-2
°C
- 5…+ 60
air
temperature
Conforming to IEC 998-2-3
°C
< 60
Storage
Conforming to IEC 1131-2
°C
- 40…+ 80
Insulation voltage
Terminals/mounting rails
kV
2 (duration 1 minute)
Conforming to IEC 998-1
kV
0.5
Permissible voltage
Conforming to IEC 998-2-3
kV (c)
< 0.25
Permissible current
Conforming to IEC 998-2
A
< 9
Resistance to withdrawal of cable
N
30
Installation category
Conforming to IEC 664
II
Degree of pollution
Conforming to IEC 664
2
Standard mounting rail
Mounting
or support supplied
mm
Height of standard mounting rail 7.5 or 15
Connections
Base type
APE-1B24M
APE-1B24E
APE-1B230
APE-1R1628
APE-1FASI1
APE-1PAD21
Number and functions of channels
8 inputs and
16 inputs
16 I + 16 O in
4 inputs
8 outputs
2 x 8 I/8 O
4 solid state outputs
Number of active pins
16 zero potential
2
pins
Connector type, component side
2-pin, 5 mm
2-pin, 5 mm
Up to 16-pin,
2 x HE 10,
2-pin, 5 mm
2-pin, 5 mm
pitch per channel
pitch per channel
5 mm pitch
20 contacts
pitch per channel
pitch per channel
Connector type / number of pins,
1 x HE 10,
1 x HE 10,
2 x HE 10,
PLC side
20-pin
20-pin
20-pin
Connector type, AS-i bus side
2 x 2-pin,
5 mm pitch
Connection, cable side
Manual, cannot be
disconnected
Compatible cable
AWG-18-1007 or HO5VK,
0.75 mm²
(1) Flexible cable, multicore, copper
Presentation :
pages 15000/2 and 15000/3
References :
page 15004/2
Dimensions, schemes :
pages 15006/4 and 15006/7
15001_Ver7.00-EN.fm/3
Schneider Electric
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