4582A.pdf

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4582A
Service 00429
GREEN TECHNICAL NOTE
EDITION ANGLAISE
OCTOBER 2005
77 11 340 842
Type
MODUS
XPX X
CLIO 2
XBX X
KANGOO
XCX X
MEGANE II
XMX X
SCENIC II
XMX X
LAGUNA II
XGX X
MEGANE
XAX X
SCENIC
XAX X
LAGUNA
X56 X
with K4J – K4M – K9K engines
16A NOISE IN ENGINE COMPARTMENT AND/OR BATTERY CHARGE WARNING
LIGHT ON
Other sub-section concerned:
09A 80A 87A
Engine:
Gearbox:
Basic manual:
Workshop Repair Manual:
Technical Note:
K4J, K4M, K9K
XXX
Depending on vehicle
3904A, 5008A
"The repair procedures given by the manufacturer in this document are based on the
technical specifications current when it was prepared.
All rights reserved by RENAULT S.A.S.
Copying or translating, in part or in full, of this document or use of the service part
reference numbering system is forbidden without the prior written authority of
RENAULT S.A.S.
The procedures may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from
which his vehicles are constructed".
© RENAULT s.a.s. 2005
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116A
STARTING - CHARGING
Alternator
STARTING - CHARGING
Alternator
16A
TECHNICAL INFORMATION
Customer complaint
– Squealing noise from engine compartment and/or
battery charge warning light on instrument panel lit.
Possible cause
– Alternator pulley loose or damaged.
– Alternator pulley detached.
Fault finding
– Confirm the customer complaint.
– Check whether the alternator pulley is damaged.
1 – Alternator pulley detached
2 – Alternator pulley damaged
– Check that there is no accessories belt debris in the
timing belt that could damage the engine.
16A-2
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STARTING - CHARGING
Alternator
16A
Operation to be carried out
Depending on the result of the check:
– Replace the alternator pulley.
– Replace the alternator.
REPLACEMENT OF THE ALTERNATOR PULLEY
– Disconnect the battery (see MR for vehicle ).
– Remove the alternator (see MR for vehicle ).
– Check (4) the marking of the alternator pulley to be
replaced (see correspondence chart page 16A-6).
Note: the alternator pulley part number is stamped
on the alternator pulley flange.
Description of the operation
– Check the condition of the alternator casing:
If the alternator casing is not damaged at (3):
– Replace the alternator pulley, the accessories belt,
the accessories belt tensioning roller and the
tensioning roller mounting bolt(s).
Note: for pulleys with part number 77 00 110 616 ,
the marking on the pulley may be 10 616 .
4 – Alternator pulley marking
3 – No contact with alternator casing
– Replace the alternator pulley with a new one (see
Technical Note 3904A or 5008A ).
– Refit the alternator (see MR for vehicle ).
– Replace the accessories belt, the accessories belt
tensioning roller and the roller mounting bolt(s) in
accordance with the type of passenger compartment
heating.
– Reconnect the battery (see MR for vehicle ).
– Check the charging circuit.
– Perform a basic road test.
16A-3
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STARTING - CHARGING
Alternator
16A
If the alternator casing is damaged due to contact
with the alternator pulley:
– Replace the alternator, the accessories belt, the
accessories belt tensioning roller and the roller
mounting bolt(s) (see MR for vehicle and
Technical Note 3904A or 5008A ).
5 – Contact between the pulley and the alternator
casing
6 – Pulley dislodged
7 – Casing damaged
16A-4
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STARTING - CHARGING
Alternator
16A
CLAIM COMPLETION AND CODING
Destination of removed parts
– In accordance with warranty directives.
When to take action
– Upon receipt of a customer complaint.
Codification items
Parts required
With PGCS
– Directory function:
According to correspondence chart
Description
Code
Quantity and description of parts
Part no.
ALTERNATOR, STARTER, PULLEY AND
BELT ONLY
309
1 Alternator free wheel pulley
77 01 476 465
or
1 Decoupler pulley
82 00 113 636
or
77 00 110 616
– Cause part number: Alternator pulley
in accordance with Parts Catalogue or Dialogys
Without PGCS
– NITG code:
E129
If alternator casing damaged
According to the Replacement Parts Catalogue or
Dialogys.
With or without PGCS
– Supplier code: 164
– Customer complaint code: 1C, 1D, 2C,
1 Alternator
Parts ALWAYS to be replaced
According to the Replacement Parts Catalogue or
Dialogys.
1 Accessories belt
1 Accessories belt tensioning roller
2 Mounting bolt
Tooling required
– Conventional.
– Mot. 1732.
Time required
Code
Description
Time
According
to opera-
tion time
Removal-refitting of
alternator including
replacing and adjusting
accessories belt
depend-
ing on La-
bour Time
0963
Replacing alternator pulley
not including removal-
refitting of alternator
0.2
0331
Programming vehicle after
disconnecting battery
(clock, radio, etc.)
depend-
ing on op-
eration
time
0317
Battery/charge test
0.5
0129
Basic road test
0.5
depend-
ing on
opera-
tion time
TOTAL
16A-5
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