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Relef Caving
November
1978, No. 13 $2.50
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NEW FROM mE TAUNTON PRESS ...
n invaluable,
pactial and
new reference
source
Fine
Woodworn g
Techniques
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Fine Woodworking TECHNIQUES, a
new book from the Taunton Press, re­
prints 50 comprehensive articles from
the irst seven issues of Fine W ood­
working magazine. This volume is a
timeless and invaluable reference
source for the serious woodworker's
library, containing information rarely
found in standard woodworking books.
The articles present a diverse array of
techniques used in the workshops of 34
expert craftsmen. 394 photographs and
180 fine drawings, as well as a compre­
hensive index, add to the clarity of the
presentations in this 192-page volume.
You'll ind this book highly inform­
ative for both current and future pro­
jects involving cabinetmaking, carving,
marquetry and turning. The book
covers such topics as woo d technology,
guitar joinery, bowl turning, making a
Danish-style workbench and much,
much more.
s e"el
MakeaChairfromaTree:
9 x 12 inches
192 pages, hardcover
$14.00 postpai.
BiennialDesignBook
WorkingGreenWood
by John D. Alexander, Jr.
9 x 9 inches
128 pages, sotcover
$8.00 postpaid.
This book details the simplicity
of a chair held together by joints
that take advantage of the shrink­
ing action of drying wood. Alex­
ander takes you step by step from
felling and splitting a tree, hand­
shaping the pieces into posts,
rungs and slats, and assembling
them into a sturdy yet elegant
chair with a woven bark seat. 175
photos, 50 drawings, indexed.
If you love fine woodworking,
you'll treasure this superb collec­
tion of the best designs in wood
by present-day craftsmen. The
600 photographs are the pick of
8000 sent to the editors of Fine
Woodworking, and show the in­
credibly varied work being done
today. From antique interpreta­
tions to ultramodern fantasies,
innovation abounds throughout.
9 x 12 inches
176 pages, softcover
$8.00 postpaid.
hen ss
Ir l
See order form inside back cover
Send order with payment to Th e Taunton Press, 52 Church Hil Rd. , Box 355,
Newtown, CT 06470. Conn. residents add 7% sales tax. Satisfaction fu ly guarantee.
. OS �
fl
1
FineWoodworking
AnIntroductionto
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Publisher
Paul Roman
Editor
John Kelsey
Fi ne
q i
n g ®
Art Director
Roger Barnes
Contnbuting Editors
Tage Frid
R. Bruce Hoadley
Alastair A. Stair
1978, Number 13
Consulting Editors
George Frank, A. W. Marlow
Assistant Editors
Laura Cehanowicz
Ruth Dobsevage
November
Production
JoAnn Muir, Manager
Deborah Fillion
Barbara Hannah, Darkroom
Nancy Knapp, Typesetting
DEPARTMENTS
4 Letters
13 Methods of Work
Advertising
Janice A. Roman, Manager
Lois Beck, Vivian Dorman
Advertising Representative
Granville M. Fillmore
Promotion Director
Philip Truitt
Marketing Representative
John Grudzien
Subscnptions
Carole E. Ando, Manager
Gloria Carson, MarieJohnson
Cathy Kach, Nancy Schoch
Kathy Springer
Mazlroom
Viney Merrill
Business Manager
Irene Arfaras
Corespondents
Carol Bohdan, David Landen
John Makepeace, Alan Marks
Jim Richey, Rosanne Somerson
Richard Starr, Colin Tipping
Stanley N. Wellborn
Ilustrators
Christopher Clapp,Joe Esposito
Stan Tkaczuk
18 Books
28 Questions & Answers
34 Addenda, Errata
36 The Woodcraft Scene by Diane Crocker: Making ends meet
39 Events
80 Tage Frid: An apprenticeship in Denmark
82 Editor's Notebook: Of oil finishes, clocks, meetings and machines
ARICLES
40 Scientific Instruments of Wood by Stanley N. Wellborn
43 Making a Microscope by M.D. Zakariya
armonious Craft by Laura Cehanowicz: Fine instruments on display
45 The
48 Laminated Bowls by Harry Irwin: Simple cuts produce complex curves
50 Preparation of Stock by Ian Kirby: Obtaining a true face side
55 Tung Oil by William D. Woods
56 Relief Carving by Rick Butz: Traditional methods work best
60 Roll-Top Desks by Alastair A. Stair: How King Louis hid his clutter
4
Shaped Tambours by Bob March
65 Of the Cylinder Desk and Book-Case by Thomas Sheraton
66 Basic Machine Maintenance by David Troe
70 Portfolio: A.W. Marlow: Museum-quality furniture
72 End-Boring Jig by Steve Voorheis: Drill press is more versatile
73 Scale Models by Bob Trotman: Plywood mockup illuminates design
74 The Purpose of Making by Stephen Hogbin
77 Lumber Grading by William W. Rice: A guide for the perplexed
Cover: The irst steps in relief carving are
outlining the design with a -too, then wi­
dening the outline with a gouge of medium
sweep, as shown on our cover. This estab­
Izshes the level of the background and
makes oom fo r tn'mming the raisedportion
to a lean, vertical edge. The carver then
lears the entire background before begin­
nin g to model the design itsef With malet
andgouge, an adep t carver can outline, set
in and lear the waste in the time it takes
the novice to find hzj ' outer bits. The wood
is buttenut; dzscussion begins on page 56.
84 On Workmanship
mailing offices. Postal Service Publication umber 105190. Co?yri hl 1978 by The Taunton Press. Inc. No reproduction
without permission of The Taunton Press. loc. Fine Woodworkmg is a register"d trademark of The Taunton Press. Inc.
ISSN 0361-3453. Subscription rates: Unit"d States and po"ssions. $12 for one year. $22 for tWO years; Canada. SI4 for
one year. $26 for two years (in U.S. dollars. please); other countries. S 15 for one y"ar. $28 for two years (in U.S. dollars.
please). Siogle copy, 52.50. For single copies outside U.S. and possessions. add 25C postage per issue. Send to Subscription
Dept.. The Taunton Press. PO Box 355. eWtown. CT 06470. United Kingdom.
T 06470, Telephone (203) 426·8171. Second-class postage paid at Newtown. CT 06470 and additional
j Bishops�ate. London. EC2P 2AP. Address all correson­
dence {O the appropriate depanmeOl (Subscription. Editorial or Advertising). The Taunton Press. 52 Church Hill Road.
PO Box 355. Newtown. CT 06470. POSTMASTER: Send notice of undeliver'd copies on Form 3579 to The Taunton
Press. PO Box 355. eWlOwn. CT 06470.
L7. 50 for one year. payable to The Taun­
ton Press; mail to ational W"stminster Bank. PO Box 34.
3
Fine Woodworkin g is published bimonthly, January. March. May,July, Septcmber and ovember. by The Taunton Press.
Inc., eWlQwn,
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George Frank's "Stains, Dyes and Pigments" (Sept. '78,
pp. 58-59) has stirred me to "rite you ..
I am 33, have been a working cabinetmaker for six years,
and am always striving for technical improvement, as well as
esthetic growth. I share the sentiment of cabinetmaker
Richard Scott Newman, who has remarked that for young
cabinetmakers woodworking knowledge is in a dark age, with
many of us isolated from the body of classical technical
knowledge, each having to rediscover techniques probably
common to the European line of knowledge. Especially poor
is our knowledge of finishing technique. It seems that the
only persons with good, extensive knowledge are the older
artisans in industry. Frank's remark on the lack of data from
American inish suppliers rang so true. I use the products of a
major firm on the East Coast, but haven't been able to gain
comprehensive product application data from them.
-Newell White, Rochester, . .
_________ ______ ___
line with the Uniplane table set to the proper angle. I notice
that the radial-arm saw set up on p. 73 of the Spring '78 issue
would result in making rip cuts with what is basically a cross­
cut mode ...perhaps not the best policy ....
-jack Freeman, Manhattan Beach, Cat!
With reference to "Making Chisels" (Summer '78, p. 18),
Lester Rishel gives misleading and erroneous information on
tempering a cutting edge. The term "tempering" refers to
the removal of hardness from steel. Hardening is the process
by which steel is heated to a cherry-red color and quenched in
a liquid. In the hardened state, steel is brittle. The hardness
and brittleness are reduced by drawing the temper. The
hardened surface is partially polished to remove scale, then,
carefully reheated until the brightened surface indicates color
temperatures ranging from a light yellow to a deep blue. A
dark-straw color is appropriate for percussive tools such as
chisels. As soon as the proper color develops, the steel is
quenched in water to arrest the tempering procedure.
Annealing is the process by which steel is heated to a
cherry-red color and allowed to cool slowly. This process re­
moves the hardness and permits iling and / or drilling . . .
-Joseph E. Brown, Sudbuy, Mass.
Thank you for the information on staved cones by Thomas
Webb in Spring '78, (p.75). I've been working on an oak
trombone and encountered the staved-cone problem when
gluing up wood for the bell. This was before I discovered your
article, so I had illed several pages with computation before I
had an answer for the bevel setting. After making the irst
two pieces I could see how far off this answer was, and
switched to the trial and error system with scrap wood before
proceeding. I went through the same computation with your
article and see that both methods agree. Would that I had
had your method sooner.
I have found the Rockwell Uniplane machine to be a valu­
able precision tool for work of this type. Staves can be rough­
sawn with band saw or circular saw setups, and then trued to a
For a uller treatment of tempering and hardening,
EDITOR'S OTE:
see "Heat Treating" (Fall '76, pp. 50-52).
I enjoyed reading "Parsons Tables" by C. Edward Moore
(Summer '78, pp. 70-73). I have done rather a lot of veneer­
ing, especially with the problem veneers, burls, crotches and
other cantankerous sorts. I, too, like "the crispness of mitered
corners that meet exactly," and wanted to find a quicker, less
trial-and-error, less frustrating method when I faced 25 sets of
ESPECIALLY FOR SANTAS WORKSHOP
SHAKER PEGS
The Shakers used these
finely turned, durable
pegs to hang chairs,
clothing and kitchen
utensils. Each hard­
wood peg is 3-7/16"
long overall with a
5/8" long tenon.
Diameter of the tenon
is 112", tapered for a
snug fit. Unfinished.
04E51-GR Bag
mechanisms, around which
HOURGLASSES
""1 "·'1
04Nll-GZ
5"
04N21-GZ
5"
04N31-GZ
GRINDER MECHANISMS
04E54-GR Bag
of 10 peg� $ 2.85
J J
04E52-GR Bag
All Prices lllelude Posta{e
Mass. Res. add 5% Sales Tax
Catalog $1.0. Free with order.
Order by mail or call Toll Free
These French, imported mecha­
nisms are precision-made and
easy to assemble using a 3/4"
wood bit. Design opportunities
for the woodturner and carver
are unlimited. Complete with a
salt shaker cap and spring, and
instructions for assembly. Wood
not included.
16N10-EH
16N20-EH
16N30-EH
These precision timers are hand­
blown in Europe to Woodcraft's
specifications, and filled with
very fine sand to insure accuracy.
For woodturners and carvers, in
three sizes. Wood not included.
04Nll-GZ 3 minutes $3.30
04N21-GZ 10 minutes $4.80
04N31-GZ 1 hour $6.20
SUPPLY CORP.
.
31/z" shaft
7" shaft
10 \/z" shaft
$5.10
$5.40
$5.70
313 MOTVALE
: .
. ,
WOBURN, MA. 01801
4
ETTERS
working craftspeople unusual
As well as offering wood­
and hard-to-find tools, we have
gathered some unusual internal
you can design your own
holders.
of 50 egs $ 9.50
of 100 egs $18.75
SALT & PEPPER
1-800-225-1153 (Ma Res 1-80-842-1234)
Master-Charge. Visa. Am. Express
welcome.
WDDCRAFT
DET. W118
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At Last! A Full-Featured Workbench At An Affordable Price
2" thick work surface and is avail­
x
60",
able direct from the factory at an
incredibly low price. Made of solid
rock maple, the Garden Way Work­
bench not only offers a spacious
work area, sturdiness and extraor­
dinary clamping versatility, but is a
fine precision tool itself that can be
as useful as having an extra "pair
of hands" helping you in your shop.
Holds Projects Dozens of Ways!
Our own "flip-over" vise design, interacting with strategically located rcund
dog holes provide secure clamping for a wide variety of projects nearly
anywhere on the bench surface-even oversized items such as chairs,
full-sized doors-even full sheets of plywood-can easily be secured.
2 Round dog holes with ro-
MADEINU.S.A.
x a sheet of plywood.
Here Are 6 More Impotant Features
on the Garden Way Home Workbench
tating bench blocks will
grip odd-shaed work pieces
and eliminate most jigs and
fixtures.
3 12'/, sq. ft. (30" x 60") of
worksurface interacting
with vises and rotating bench
dogs lets you hold large
boards and planks even a
4
Now accomplish
more in your shop
than you
ever thought
possible.
r--------------,
TO: Garden Way Home Workbench
Dept. 8111NW
c/o Garden Way R .. earch
Charlotte, Vermont 05445
YES, please send me free details, specifi­
cations and prices on the New Garden Way
Home Workbench including information on
your Build-it-yourself kits and optional tool well
and tool drawer.
2 Pwe1ul vise assembly­
__________ _____
State
__ _____ _______
4 Hge 30" x 60" 2" thick
welded steel, with 9" x 18"
laminated hardwood faces.
5 AdJultable leg levellers­
steel leg levellers let you
easily adjust workbench to
uneven floor surfaces.
vise components are thick
3 Round dog holes- not
square-let you add dog
holes where you need them.
Nam'
________
_____
_
6 Available In kit form
tool-contains all spe­
cialty hardware and plans­
everything you need except
the wood!
work-Iurface- com­
prised of carefully selected
maple laminates which are
glued and olted with three
," dia. steel rods for extra
reinforcement.
City
. _______
______ J
Zip
5
Workbench Price Breakthrough!
30"
Until now, quality work­
benches have usually
ben too expensive or too
small. This huge 225 lb.
Garden Way Home Work­
bench offers a
UniqueClamping System
1 "Flip-over" vises provide
a solid workstop-yet turn
over so top of vise is flush
with ech surface for regu­
lar vise use.
____________ ___
Addres'
1 Uiqe olt-and-rod fas-
tening 1,ltem-securely
clamps all workbench com­
oents together with steel­
to-steel connection.
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