275110 Gas and Electric Outboard.pdf

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For Briggs & Stratton Discount Parts Call 606-678-9623 or 606-561-4983
Troubleshooting & Repair Manual
Gasoline and Electric
OUTBOARDS
www.mymowerparts.com
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FORWARD
This manual was written to assist technicians and service personnel with the repair and
maintenance procedures for Briggs & Stratton electric- and gasoline-powered outboards.
It assumes that persons using this manual have been properly trained in and are
familiar with the servicing procedures for these products, including the proper use of
required tools and safety equipment and the application of appropriate safety practices.
Persons untrained or unfamiliar with these procedures or products should not attempt to
perform such work.
Proper maintenance and repair is important to safe, reliable operation of all equipment.
The troubleshooting, testing, maintenance, and repair procedures described in this
manual are appropriate for the Briggs & Stratton products described herein. Alternative
methods or procedures may pose risk to personal safety and the safety and/or reliability
of the product and are not endorsed or recommended by Briggs & Stratton.
All information, illustrations, and specifications contained in this manual were based on
the data available at the time of publication. Briggs & Stratton Corporation reserves the
right to change, alter, or otherwise improve the product or the product manuals at any
time without prior notice.
Briggs & Stratton offers two complementary publications to enhance understanding of
engine technology, maintenance, and repair. (Neither publication, however, is a
substitution for a recognized technician training program.) For consumers, Small Engine
Care & Repair (p/n 274041) provides a comprehensive overview of how small air-cooled
engines work, basic troubleshooting, and step-by-step maintenance procedures.
For engine technicians and consumers alike, an in-depth study of engine theory and
operation can be found in the textbook Small Engines (p/n CE8020). Both publications
can be purchased at www.BRIGGSandSTRATTON.com or through a local Authorized
Briggs & Stratton Service Dealer.
Copyright © 2008 Briggs & Stratton Corporation
All rights reserved.
No part of this manual may be reproduced or transmitted in any form or by any means,
electronic or mechanical, including photocopying or recording by any information storage
and retrieval system, without prior written permission from Briggs & Stratton Corporation.
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TABLE OF CONTENTS
INTRODUCTION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 1
TROUBLESHOOTING
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 2
DISASSEMBLY
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 3
OVERHAUL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 4
ASSEMBLY
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 5
APPENDIX
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 6
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Section 1
INTRODUCTION
Section Contents
Page
SAFETY ALERT SYMBOLS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
IN THE INTEREST OF SAFETY
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
FUEL RECOMMENDATIONS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OIL RECOMMENDATIONS
Gasoline
5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
Lubrication System
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OIL DRAIN PLUG, OIL FILL AND DIPSTICK
Engine Oil
5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
GEAR SELECTOR
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
Operation
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
Reverse
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
Neutral
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
Forward
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
CHANGING GEAR CASE OIL
ELECTRIC OUTBOARD
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
1
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