IVECO EUROCARGO.pdf

E URO C ARGO T ECTOR

12 TO 26 t

REPAIR MANUAL

This publication describes the characteristics, data and correct

methods for repair operations on each component of the ve-

hicle.

If the instructions provided are followed and the specified

equipment is used, correct repair operations in the pro-

grammed time will be ensured, safeguarding against possible

accidents.

Before starting to performwhatever type of repair, ensure that

all accident prevention equipment is available and efficient.

All protections specified by safety regulations, i.e.: goggles,

helmet, gloves, boot, etc. must be checked and worn.

All machining, lifting and conveying equipment should be in-

spected before use.

The data contained in this publication was correct at the time

of going to press but due to possible modifications made by

the Manufacturer for reasons of a technical or commercial na-

ture or for adaptation to the legal requirements of the differ-

ent countries, some changes may have occurred.

No part of this publication, including the pictures, may be re-

produced in any form or by any means.

Publication Produced by:

Publication Edited by:

IVECO S.p.A.

T.C.O. - B.U. Customer Service

LungoSturaLazio49

10156 Torino (Italy)

EDITORIA TECNICA

Pubblicazioni Tecniche IVECO

Lungo Stura Lazio, 49

10156 Torino (Italy)

Print 603.43.761 - 1st Ed. 2001

SPECIAL REMARKS

Workshop Manuals - concerning the mechanical part - are divided into several Sections. Each Section is characterised by a number

and its content is shown on the general index to be found at the beginning of each workshop manual.

Each section deals generally with one of the main Assemblies (engine, transmission, etc.)

Each section deals with the following topics:

Specifications and technical data, Tightening torques, Special tools, Troubleshooting (fault diagnosis), Component removal/refitting,

Repair operations.

To facilitate manual consultation, the different subjects are generally dealt with (where possible), following the same sequence.

This manual also provides graphs and symbols instead of description of parts, operations or operating procedures (see next page),

to give a more immediate and friendly reference.

Example:

∅

Ø 1 = Housing for connecting rod small end bush

Tighten to torque + angle value

∅ 2

Ø 2 = Housing for big end bearings

Furthermore, within each section, every heading or sub-heading concerning the operations to be carried out is preceded by a six

digit number. This number is the Product Code that is to be found in the repair operation described in the FLAT RATE MANUALS

and in the FAILURE CODES publication.

For quick reference the indication for reading this code is described below (see also the Flat Rate Manuals).

PRODUCT

Product code:

ASSEMBLY

SUBASSEMBLY

COMPONENT

The first two figures identify the PRODUCT within the vehicle.

Example :

Product

50 = Frame;

Product

52 = Axles;

Product

53 = Gearbox, etc.

Assembly code:

PRODUCT

ASSEMBLY

SUBASSEMBLY

COMPONENT

Figure three and four identify the ASSEMBLY within the PRODUCT

Example :

Product

50 = Frame;

Assembly

01 = Chassis;

Assembly

02 = Bumpers-Under run-bars, etc.

Subassembly code:

PRODUCT

ASSEMBLY

SUBASSEMBLY

COMPONENT

Figure five and six identify exactly the SUB-ASSEMBLY and the Assembly Component within the PRODUCT

Example :

Product 50 = Frame;

Assembly 01 = Chassis;

Subassembly 40 = Chassis cross members, etc.

Base - April 2001

Print 603.43.761

Graph and symbols

Removal

Disconnection

Intake

Refitting

Connection

Exhaust

Removal

Disassembly

Operation

Fitting in place

Assembly

Compression ratio

Tolerance

Weight difference

Tighten to torque

Tighten to torque + angle value

Rolling torque

Replacement

Original spare parts

Press or caulk

Regulation

Adjustment

Rotation

Warning

Note

Angle

Angular value

Visual inspection

Fitting position check

Preload

Measurement

Value to find

Check

Number of revolutions

Equipment

Temperature

Surface for machining

Machine finish

Pressure

bar

Oversized

Higher than … .

Maximum, peak

Interference

Strained assembly

Undersized

Less than … .

Minimum

Thickness

Clearance

Lubrication

Damp

Grease

Selection

Classes

Oversizing

Temperature < 0 ° C

Cold

Winter

Sealant

Adhesive

Temperature > 0 ° C

Hot

Summer

Air bleeding

Print 603.43.761

Base - April 2001

EUROCARGO Tector 12-18t

Print 603.43.761 - 1 st edition

Base - April 2001

UPDATING DATE

Section

Description

Page

Revision date

General Specifications

1 ÷ 14

July 2002

Engine

1, 11, 12, 24, 25, 26, 28, 34, 62, 63, 65, 76, 78, 86, 118, 120,

121, 123, 124, 143

July 2002

Clutch

1, 13 ÷ 20

July 2002

Gearbox

1, 6, 9, 24, 25, 26, 27, 29, 38, 43/1 ÷ 43/4, 45, 78/1 ÷ 78/4,

79, 102, 120/1 ÷ 102/4, 159 ÷ 180

July 2002

Propeller shafts

July 2002

Print 603.43.761/B

Base - April 2001

Revi - July 2002

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