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EMCO WinNC SINUMERIK 810/820 M
Software Description/ Software Version from 13.70
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Software Description
EMCO WinNC SINUMERIK 810/820 M
Ref.No. EN 1803 Edition J2003-10
EMCO Maier Ges.m.b.H.
P.O. Box 131
A-5400 Hallein-Taxach/Austria
Phone ++43-(0)62 45-891-0
Fax ++43-(0)62 45-869 65
Internet: www.emco.at
E-Mail: service@emco.co.at
F
SINUMERIK
SIEMENS
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EMCO W IN NC SINUMERIK 810/820 M
P REFACE
Preface
The EMCO WinNC SINUMNERIK 810/820 M Milling Software is part of the
EMCO training concept on PC-basis.
This concept aims at learning the operation and programming of a certain
machine control on the PC.
The milling machines of the EMCO PC MILL und CONCEPT MILL series can
be directly controlled via PC by means of the EMCO WinNC for the EMCO MILL.
The operation is rendered very easy by the use of a digitizer or the control
keyboard with TFT flat panel display (optional accessory), and it is didactically
especially valuable since it remains very close to the original control.
This manual does not include the whole functionality of the control software
SINUMNERIK 810/820 M Milling, however emphasis was laid on the simple
and clear illustration of the most important functions so as to achieve a most
comprehensive learning success.
In case any questions or proposals for improving this manual should arise,
please contact us directly:
EMCO MAIER Gesellschaft m. b. H.
Department for technical documentation
A-5400 Hallein, Austria
All rights reserved, reproduction only by authorization of Messrs. EMCO MAIER
© EMCO MAIER Gesellschaft m.b.H., Hallein 2003
2
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EMCO W IN NC SINUMERIK 810/820 M
C ONTENTS
Contents
A: Key Description
Control Keyboard, Digitizer Overlay ..................................... A1
Key Functions .................................................................... A2
Address and Numeric Keyboard ......................................... A2
Machine Control Keys ........................................................ A4
PC Keyboard ..................................................................... A6
Screen with Softkeys .......................................................... A7
D: Programming
Program Structure ............................................................. D1
Used Addresses ................................................................ D1
Survey of M commands ..................................................... D2
Survey of cycles ................................................................ D2
Command Description GCommands ................................. D3
G00 Rapid Traverse .......................................................... D3
G01 Linear Interpolation .................................................... D3
G02 Circular Interpolation Clockwise .................................. D4
G03 Circular Interpolation Counterclockwise ....................... D4
Helix Interpolation ............................................................. D4
G04 Dwell ......................................................................... D5
G09 Exact Stop ................................................................. D5
G10 - G13 Polar Coordinate Interpolation ........................... D5
G17-G19 Plane Selection .................................................. D6
G25/G26 Programmierbare Arbeitsfeldbegrenzung .......... D6
G33 Thread Cutting ........................................................... D7
Cutter Radius Compensation ............................................. D8
G40 Cancel Cutter Radius Compensation .......................... D8
G41 Cutter Radius Compensation Left ............................... D8
G42 Cutter Radius Compensation Right ............................. D8
G48 Leave as Approached .............................................. D10
G50 Cancel Scale Modification ........................................ D10
G51 Scale Modification .................................................... D10
G53 Cancel Zero Offset Blockwise .................................... D11
G54 - G57 Zero Offset 1 - 4 / Coordinate Rotation 1-4 ........ D11
G58/G59 Programmable Zero Offset / Coordinate Rotation D11
G60 Exact Stop Mode ...................................................... D12
G62,G64 Deselection Exact Stop Mode ............................ D12
G70 Measuring in Inch .................................................... D12
G71 Measuring in Millimeter ............................................ D12
G80 Delete G81 bis G89 ................................................. D13
G81 Call Cycle L81 ......................................................... D13
G82 Call Cycle L82 ......................................................... D13
G83 Call Cycle L83 ......................................................... D13
G84 Call Cycle L84 ......................................................... D13
G85 Call Cycle L85 ......................................................... D13
G86 Call Cycle L86 ......................................................... D13
G87 Call Cycle L87 ......................................................... D13
G88 Call Cycle L88 ......................................................... D13
G89 Call Cycle L89 ......................................................... D13
G90 Absolute Programming ............................................. D13
G91 Incremental Programming ........................................ D13
G 92 Cylindrical interpolation .......................................... D14
G94 Feed Rate in Minutes ............................................... D15
G95 Feed Rate in Revolutions ......................................... D15
G147 Soft Approach to Contour with Linear ...................... D16
G247 Soft Approach to Contour with Quarter Circle ........... D16
G347 Soft Approach to Contour with Semicircle ................ D16
G148 Soft Leaving the Contour with Linear ....................... D16
G248 Soft Leaving the Contour with Quarter Circle ........... D16
G348 Soft Leaving the Contour with Semicircle ................. D16
B: Basics
Reference Points of the EMCO Milling Machines ................. B1
Zero offset ......................................................................... B2
Coordinate System ............................................................. B2
Coordinate System with Absolute Programming ............. B2
Coordinate System with Incremental Programming ........ B2
Input of the Zero Offset ....................................................... B3
Input of the Coordinate Rotation ......................................... B3
Tool Data Measuring .......................................................... B4
Input of Tool Data ............................................................... B5
Tool Data Measuring with a Metering Clockwork
or a Measuring Cell ............................................................ B6
C: Operating Sequences
Survey Modes ................................................................... C1
Approach the Reference Point ........................................... C2
Input of the Gear Position .................................................. C2
Setting of Language and
Workpiece Directory .......................................................... C2
Input of Programs ............................................................. C3
Program Input with Guiding Function ............................ C4
Program Input with CAD/CAM Systems ........................ C4
Data Input-Output ............................................................. C5
Program Administration ..................................................... C5
Copy Program ............................................................. C5
Rename Program ........................................................ C5
Delete Program ........................................................... C5
Data Input via COM1 / COM2 ...................................... C6
Data Import ................................................................. C6
Data Output ................................................................ C7
Print Data ................................................................... C7
Adjusting the Serial Interface ....................................... C8
Program Run .................................................................... C9
Start of a Part Program ................................................ C9
Messages while Program Run ..................................... C9
Program Influence ....................................................... C9
Overstore .................................................................. C10
Block Search ............................................................. C10
Program Interruption .................................................. C10
Status Display of the PLC ........................................... C10
Display of the Software Versions ................................. C10
Graphic simulation ........................................................... C11
3
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EMCO W IN NC SINUMERIK 810/820 M
C ONTENTS
Description of M Commands ............................................. D17
M00 Programmed Stop .................................................... D17
M01 Programmed Stop, Conditional .................................. D17
M02 Main Program End .................................................... D17
M03 Milling Spindle ON Clockwise .................................... D17
M04 Milling Spindle ON Counterclockwise ......................... D17
M05 Milling Spindle OFF .................................................. D17
M06 Tool Change ............................................................. D17
M08 Coolant ON .............................................................. D17
M09 Coolant OFF ............................................................ D17
M17 Subroutine End ........................................................ D17
M27 Swivel Dividing Head ................................................ D17
M30 Main Program End .................................................... D17
M53 - M58 Mirror Functions .............................................. D18
M71 Puff Blowing ON ....................................................... D18
M72 Puff Blowing OFF ..................................................... D18
Description of Cycles ........................................................ D19
L81 Drilling, Centering ...................................................... D20
L82 Drilling, Spot Facing ................................................... D20
L83 Deep-hole Drilling ...................................................... D21
L84 Thread Tapping with/without Encoder ......................... D22
L85 Boring 1 .................................................................... D23
L86 Boring 2 .................................................................... D23
L87 Boring 3 .................................................................... D24
L88 Boring 4 .................................................................... D24
L89 Boring 5 .................................................................... D24
L96 Cycle for Tool Change ................................................ D25
Drilling and Milling Patterns .............................................. D25
L900 Drilling Pattern Hole Circle ....................................... D26
L901 Milling Pattern Slot ................................................... D26
L902 Milling Pattern Elongated Hole ................................. D27
L903 Milling Rectangular Pocket ....................................... D27
L904 Milling Pattern Circular Slot ...................................... D28
L905 Drilling Pattern Single Hole ...................................... D28
L906 Drilling Pattern Row of Holes .................................... D29
L930 Milling Pattern Circular Pocket .................................. D29
L999 Clear Buffer Memory ................................................ D30
Contour Definition ............................................................ D31
Insert Chamfer ........................................................... D31
Insert Radius ............................................................. D31
Line ........................................................................... D31
Arc ............................................................................ D31
Line - Line ................................................................. D32
Line - Arc (tangential) ................................................. D32
Arc - Line (tangential) ................................................. D32
Arc - Arc (tangential) ................................................... D32
Subroutines ..................................................................... D33
Subroutine Call in Part Program .................................. D33
Subroutine End with M17 ............................................ D33
Subroutine Nesting ..................................................... D33
Starting Information
see attachment
E: @-Codes
G: Survey Pages
Survey Softkey Explanations .............................................. G1
Softkey Menu Survey ........................................................ G6
Survey Guiding ................................................................. G8
H: Alarms and Messages
Startup Alarms .................................................................. H1
Control Alarms .................................................................. H3
Machine Alarms ............................................................... H10
4
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EMCO W IN NC SINUMERIK 810/820 M
K EY DESCRIPTION
A: Key Description
Control Keyboard, Digitizer Overlay
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