0111.pdf

G1073

RVING !BB' AN

G1029

SALEPRICE

"Importers ofFine Machiney"

55500°

ALEPRICE

52750

16" BANDSAW

MODEL

2 H.P. DUST COLLECTOR

MODEL

ONLY $525°0

1-1/2 H.P., 220V motor

.. Heavy-duty rip fence

,. One piece, cast-iron body

.. Hinged wheel covers

. Micro-adjustable blade guides

REG.

ONLY $2550

. Includes fence and miter gauge

. Multi-directional tracking

. Cam-lock door closures

.. Built-in 3" dust port

.. Shipping weight: approx. 200

REE EI

,. Single phase, 220V, 2 H.P. motor

. Handles two machines with ease

. Suction capacity: 1182 cfm

. Complete with instruction manual

. Shipping weight: approx. 124 Ibs.

X 48" BELT - 9" DISC

a-IeJ,

5195°0

G1014

5395°0

G1183

SALEPRICE

51095°0

SALEPRICE

. Shipping weight: 200 Ibs.

24" DRUM SANDER

MODEL

COMBINATION SANDER

6" X 8" BELT - 12" DISC

MODEL

COMBINATION SANDER

REG.

ONLY $1075°0

.. Single phase, 220V

5 H.P . motor

. Separate 1/4 H.P.,

belt feed motor

. Dual belt-driven

sanding drums

REG.

ONLY $179°°

3/4 H.P., single phase motor

Comes complete with

miter gauge

.. All cast-iron body

construction

Shipping weight:

approx. 155 Ibs.

MODEL

ONLY $375°°

". 1 H.P. motor, single phase,

110/220V, 3450 R.P.M.

. Quick-release lever

. Bed rollers are shielded ball

bearing type

X 47" JOINTER

SALEPRICE

G1017

ALEPRICE

G1071

5375°0

G1182

. Heavy-duty magnetic switch

. Built-in dust collection ports

. Shipping weight:

". Shipping weight: approx. 155 Ibs.

SALEPRICE

12" PLANER

MODEL

$35500

approx. 500 Ibs.

ONLY $395°0

ONY $4950

.. 1 H.P. 110/220V motor

". Ten spindle sizes: 1/4",3/8", 5/8",

3/4",1",1 1/4",1 1/2",2",3", and 4"

. Cast-iron 24" x 24" table tilts to 45'

.. Built-in 4" dust collection port

. Floor-to-table height of 351/2"

". Shipping weight: approx. 345 Ibs.

HEAVY-DUTY

MODEL

REG.

FREEEXTRASETOFKNIVES!

. 2 H.P., 110V motor

. Dual-knife cutterhead

". Capacity: 12" wide x 5 1/2"

thick stock

. Optional dust hood available

.. Complete with

instruction manual

.. Weight: 87 Ibs.

ONLY

. 1 H.P., 110/220V motor

. Cabinet type stand

. Longest (47") bed of all jointers

in its class

.. Heavy-duty center mounted fence

. Shipping weight: approx. 250 Ibs.

ALEPRICE

G1035

5375°0

G1022

5795°0

G1023

SALEPRICE

1112 H.P. SHAPER

MODEL

10" HEAVY-DUTY

TABLE SAW

MODEL

10" TILTING ARBOR SUPER

HEAVY-DUTY TABLE SAW

MODEL

ONLY $3950

. 1 1/2 H.P., 110/220V motor

. 2 Interchangeable spindles

(1/2"

REG.

ONLY $345°°

"...��..�b.l

ONLY $750°°

3 H.P., 220V motor

. Precision ground solid cast-iron

table and wings

. Steel miter gauge

. Shipping weight: approx. 450 Ibs.

ALLMACHINESABOVEAREF.O.B.

BELLINGHAM,WAORWILLIAMSPORT,PA

1 1/2 H.P., 110/220V motor

. 2 Cast-iron wings

". Precision ground cast-iron table

top with T-slots

. Table size with extension wings:

41" x 27"

. Shipping weight: approx. 225 Ibs.

314")

. Table size 20" x 18" precision

ground, cast-iron table

. Dual speed, reversing motor

. Two independently adjustable

2 1/2" x 10" fences

". Shipping weight: approx. 220 Ibs.

CUSOMERSERVICE:

FAX:

CUSTOMERSERVICE:

6RECHRO.,

FAX:

1-800-541-5537

P.O.

WEST OF THE MISSISSIPPI

EAST OF THE MISSISSIPPI

1-800-523-4777

29, B

NGHM, WA 8227

W1WAMOT, PA 17701

(206) 647-0801

(800) 225-0021

(717) 326-3806

(800) 438-5901

READERSERVICE NO. 134

95-101

WODWORKR ll3

REG.

G1066

OSCILLATING SPINDLE SANDER

MODEL

$4350

DPR S

---------

��

4 Tool Forum

108

RIS

Veneer Matching: From Small Sheets, Great Patterns

10 Reviews

114

& Answers

18 Events

116

Methods of Work

101 Notes and Co

118

Questions

Classiied

ent

by Frank Pollaro

How to make the best possible use of extraordinay veneers

Weaving a Cane Seat by Judy Warner

Installing knfe hinges, p.

More comfortable than wood, less expensive than uphostery

f e Hinges by Gary Rogowski

Installing

Careful layout and mortising are keys to success

Picking a Detail Sander by Sven Hanson

Priced from $40 to $185, these lightweight sanders tackle tight coners

Stow-Away Router Table by Jim Wright

Cantilevered frame lamps to bench quickl, stores in secons

Choosing the Strongest Joinery for Doors

by John D. Wagner

Mortise-and-tenon options may be best overall performers

Better Painted Furniture by Chris A. Minick

Use automotive filer and primer to level the wood, aerosol cans to paint it

Models Help Projects Succeed by Jan Zaitlin

Protoypes help solve design and construction problems

Photographs Make Models Look Real by Jan Zaitlin

Getting the Most from a Scroll Saw by Spider Johnson

These versatile saws cut everythingfrom abalone to zinc

Supporting Drop Leaves by Christian H. Becksvoort

Six ways to keep them solid and level

Waterstone Upkeep by William Tandy Young

For the sharpest toos, keep stones wet and latten them oten

Ratingjoinery fo r doors, p.

Furniture Fit for Worship by Alec Waters

Woodworkers show inspired work in religious pieces

describes several techniques on p. 40.

otnster:

n g Curves from Layers of Blocks by

P.O.

Kirkpatrick

Technique ofe rs strength, stabiliy

Photo: Susan Kahn

Fine Woodworking aSSN 0361-3453) is published bimonthly, January, March, May, July, September and November, by The Taunton Press, Inc., Newtown, CT 06470-5506.

Telephone (203) 426-817l. Second-class postage paid at Newtown, CT 06470-5506, and additional mailing ofices. United States newsstand distribution by lCD, The Hearst

Corporation, 250 West 55th Street, New York, NY 10019 and Eastern News Distributors, Inc., 1130 Cleveland Road, Sandusky, OH 44870. GST #123210981.

Send address changes to Fine Woodworking, The Taunton Press, Tnc., 63 S. Main St.,

Box 5506, Newtown,

06470-5506

Printed in the USA

Letters

On the Cover: Small sheets of veneer

can form damatic pattes, like this sun

burst in crotch mahogany Frank Polaro

More on cleaning Hies-Associate edi

tor Charley Robinson gave some good ad

vice on cleaning files when he answered

the question from Sands Figures (see

mally sells for about $2 to $3.

Instead of hot water to soften residue in

a file, I prefer to use WD-40 or kerosene.

Both are mild solvents and, when dry,

leave a min coating that resists tile forma

tion of rust. Lamp oil purchased at craft

stores is a scented and inoffensive form of

kerosene. My personal observations indi

cate mat files dragged backward across me

abraded surface tend to clog more fre

quently than iles mat are lited clear dur

ing the return stroke.

-Gale

�O�ng

Editor Scott Gibson

Art Director Mark Sant'Angelo

Associate Editors Charley Robinson,

Vincent Laurence, Alec Waters

Copy/Productiol Editor Deborah Surprenant

Associate Art Director Matdlew Wells

Editorial Secretary Lee Anne Candito

# 109, p. 32).

I've used another simple method for

many years and think it works better for

overly clogged files. Start with a piece of

I /s -in.-tIlick brass, 1 /2 in. wide and 5 in. long.

Lay the file down on a bench or flat sur

face, and run me brass across tile file. The

ile will cut grooves in me brass to match

the cut of me file, and me brass men cleans

anything caught in me grooves of me file.

You simply start at one end and work to

ward the other. I can clean a 6-in. file in

less than two minutes.

-john M johnson, Church Hil, Tenn.

Hodgkin, Longmont, Colo.

butilg Editors Tage Frid,

R. Bruce Hoadley, Christian Becksvoort,

Robert M. Vaughan, Mario Rodriguez,

Sandor Nagyszalanczy

Methods of Work Jim Richey

Ill xer Harriet Hodges

Tools I wish they'd m ake -Like all of LIS,

I constantly need something that I don't

have in my shop. So I conjure up jigs, fi x

tures and tools, most of mem very specific

to the task at hand. Some, however, are

more universal in nature, and I'd like to

see someone make tllem.

How about sandpaper color-coded to

grit size? That would make it a lot easier

to identify sandpaper when it's been cut

into small pieces. The back of SO-grit pa

per, for example, could be red, yellow for

120-grit, green for 150-grit, etc. The same

color should be used for all abrasive types.

Another item is a double-ended carpet

style tack to prevent two pieces of wood

from sliding around when you're trying to

glue and clamp them Lip. The tacks would

be small and insertable wim a simple tool

and could remain permanently buried in

the assembly. I'm sure that many such

thoughts are hovering out mere.

-Leonard Feldberg, Chestnut Ridge, NY

When it comes to cleaning files, here is

something my dad used to do mat seems

to work better for me than anything else

I've tried. It's just a nail flattened on one

end and inserted in a handle (see the

drawing below).

Chiavelli

Circuatiol Manager Brenda Hamilton

Admillistrative Secretary Susan M. Clark

Woodworking Books - Videos

File-cleaning tool

Nail with flatt en ed end

How to :onct e T"unton Press

Associate Publisher Helen Albert

Administrative Secretary Barbara Hudson

Tu rn ed handle

I make my handles on the lathe using

scraps. Once you introduce it to me file, it

cuts its own grooves and does a nice job.

It gets me job done, and that's the bottom

line. -Rich Dumle, Russel, Kan.

Fx:

(800) 283-7252

(203) 426-8171

Paint containers: an invention of the

devil-I hope paint manufacturers read

this. About latex paints-the metal cans to

day, with meir dumb grooved lips, deserve

to be in me hall of shame. After spending

hours and days making a wood project

comes me inal, dreaded finish. I open the

can and ind rust particles! My knees buck

le. I gulp hard and mix furiously to hide

mese suckers. They'll show up later.

About oil paints-no matter how well I

clean the grooves, turn the can upside

down or add a little thinner on top, the

paint will scum up later. Why can't some

one make plastic quart and gallon contain

ers with strong female plastic lids? I guess

we'll have to wait for a Japanese, Chines

or European solution.

-Walt Gaus, Medford Lakes, NJ

(203) 426-3434

Subscriptiols:

Orders: (800) 888-8286

Customer Service: (800) 477-8727

Advertisilg Sales: (800) 283-7252

x 512

File cards are excellent tools, but they

don't always clean double-cut or finely cut

files due to the diameter of the wires in the

card. Most automotive supply houses sell

tire and battery brushes mat contain longer

and minner wires. The wires are formed in

a manner mat cleans files moroughly, in

cluding bits of soft metals. The brush nor-

x 238

Retail Sales:

(800) 283-7252

Member Audit

Bureau of Circulatioll

Subscription rates: United Slates and posses

sions, $29 for one year, $48 for two years, $69 for three

years; Canada and other countries, $38 for one year, $67

for two years, $95 for three years (in U.S. dollars, please).

Single copy, $5.95. Single copies outside the U.S. and pos

sessions: U.K., £.3.60; other countries and possessions,

$6.95. Address all correspondence to the appropriate de

partment (Subscription, EdilOrial, or Advertising), The

Taunton Press, 63 SOlh Main Street, PO Box 5506,

eWlOwn, CT 06470-5506. List management: The Kleid

Co., 530 5th Ave. New York, NY 10036-5101.

AssistantjAssociate Editor

Fine Woodworking is looking for an

assistant/associate editor with a

strong aptitude for the written lan

guage and several years' experience

in a woodworking shop. Photo

graphic and draWing skills are plus

es. Travel is required. We offer a

competitive salary, excellent bene

fits package and a pleasant work en

vironment. Send letter and resume

to: Personnel Department, The

Taunton Press, Inc., 63 S. Main St.,

P.O. Box 5506, ewtown,

Writing "n "l:e

Take care with polyurethane glue

Gorilla Glue has been advertised in

Woodworking is a reader-written

magaZine. We welcome proposals, manu

scripts, photographs and ideas from our

readers, amateur or profeSSional. We'll ac

knowledge all submissions and return

mose we can't publish. Send your contri

butions to

and appears to be an excellent glue for

woodworking. But one word of warning,

especially to the weekend woodworker.

The glue is similar to Crazy Glue in mat it

adheres to the skin. It changes color with

time, and me brown stain is difficult, if not

impossible, to remove. It has taken me

06470.

e Woodworking, PO Box

5506, ewtown, CT 06470-5506.

4 Fine Woodworking

Le s

Publisher James

Advertisillg Sales Manager Dick West

Natiolal Accouits Mallagers

Baney Barrett, Norman Sippel

Sr. Advertisilg Coordillator Kathryn Simonds

Advertisillg Secretary Betsy Quintiliano

Telephole:

tion without permission of The Taunton Press, Inc. Fine

Woodworkin g 8 is a registered trademark of The aunton

Press, Inc.

Fine

Eliminate Ni-Cad memory effect!

SHRF PIN BORING GUIDE for

•

use h PLUNGE ROUTER

1/2'

Use this guide to prepare cabinet side for shelf

pins with max. accuracy and min. tear out.

The DEEP-CYCLER 5000 is a

patented device that will eliminate

the memory efect in all Ni-Cad

batteries from 1.25 v to 15 v dc.

Increase charging capacity!

Extend your battery life!

Save time and money!

$129.95 plus freight

2 year warranty.

•

Works with plastic laminates, melamines,

veneers, and solids.

Saxtons River, VT 05154

Box

•

The resulting work equals that produced

on industrial equipment.

(609) 587-7187

Precision machined of

Aluminum Plate.

Made in the U.S.A.

For a brochure or to order call:

Robinson Sales

p.o.

We call revive the tired, bUI we Cllll', brillg back the dead!

.......!.�.�!!.��.�..�.�.�:.�.�..��..�.�.?�.�.......

D ER SERVICE NO. 121

PRODUCTS

Works on lap laps, lools,

pagers, cellular phones

586

� I

REDER SERVICE 0.73

· ··· g ·· 'o · in ··

i i i i · h ai : i: · · R · o a ' · · . . · ..··· . .

802-463-9621

Quality

Kiln Kit Gives YOU Control!

Exotic

It's true - "The Kit" lets you build your own large

kiln, from 16,200 bft up to 90,000 bft. Dry 4/4

oak in 35 days, or 4/4 poplar in just 10 days.

Idividually SeJected Lumber

t< Bowls/

If you have an existing building or can build a

chamber and install components, "The Kit" lets

you control things from the ground up.

125 Jac e lie re

TURNERS

ea o017

Tck lanks

res

P.o. Box 4129, Jefersonville,

47131-4129

CABINET MAKERS

And from clear assembly instructions to

features like constant venting and aluminum

construction, Koetter quality is built in at every

step. Get a large kiln at a fraction of the cost.

Furniture/Boxes/Inlays

'''Dc",

Ii r e s ce --· all

� Q

AI I

r it e

812-284-2638

LENEAVE QUALIY-SINCE 1957

D ER SERVICE NO. 173

Join the revolution!

ve HeadMo

NDRTHSTATE PANERS NDRTHSTATE

8" CABINET

MDULDERS

NDRTHSTATE

DUST COUfCTDRS

Subscribe to

SHDP JOINTER

American

•

• Heavy cast iron const

• Variable speed

• Best buy in the industryl

Woodturner,

the quarterly journal

of the American

Association of Woodturners.

As a member of the AAW,

you will also receive our annual

membership directory, all specialty

publications, and you will

.795

·5hp&7-1/2hp

***********

* *

NORTH STATE *

* HANDSAWS *

$1.0

•

• 2hp, single phase

·9'x67'bed

·3 knife cutter head

• All cast-iron construction

SALE!

l s

• Heavy cast iron & steel

• 2 hp, 2 bag: $295

PR ICES

Model 315: 9

Same features as

the Model 310plus:

Table extension

2 speeds

• Plate construction

20". 5 hp:

•

• 3 hp, 4 bag: $485

• 25" list: 8,650

• IT ist12, 00

SALE

·24",

•

• a jointer: 5

12" jointer:

• SAU: 5, 15 hp

• IS". 2 hp. S95

•

Designed to make high

quality moulding at the

lowest possible cost

************

hp, $425 *

•

Dual tilt fence

4- bed

& ROUTERS

************. SAF Y SPEED CUT

•

• Delta r jointer: CAL!

& HUSSEY *

SALE:

I PLANERS :

************

14",1

SAE:.S20 hp

PANEL SAWS

""Complete line Available.""

l��E

P ERFDR(

Phase converter avail.

: 1WAMS

PORTER

CABLE

20'. SI.45

SANDERS

• Model 310 Planer: a,o

24', .465

* MOULDER

CALLI

• Powerful 3 hp motor

***********

WDDDMASTER

• Cast i ron construction

: $257

SANDERS * 1-12 HP c.",n'.,,.r ... CA W

* *

*************

� qualify for scholarships

• Magnetic switch

i g

EMGLO

• 1 year warranty

333: Orbital Sander: $74 7334: Orbital Sander: $118

351: Sander: $148 7335: Orb. Sander: $128

352: Sander: $151 75

• Oust hood

complete line available

330: Sander: $62 5116: Omni j

£ ££]ELTA

• Anti - kickback

!�� and attendance at our

r: 4

• Stand included

RAISED PANEL

DDDR MACHINES

DEWALT

19 : Router: 4

7116: Omnijig:

0: Sander: $191 7538: Ro t e

332: Orbital Sander:

w &ll s J.: 1� w 0

.�. annual symposium.

Roter: 0

2: Sander. $16 749: VS jigsaw. $143

•

-lr os .::1� w laccss

International, non-proit, and dedicated to

�''�

3: Sander. $191

9 118: Plane :3

•

1::lb mn e 11m 1;"' i s: - W

5: Sander S13 027: Rec. Saw. $19

•

361: Sander. $183 7539:

•

5 hp/3 ph

:� l- / J.!iaer !

providing education, information, and orga

9 7310 : lam. Trim Kit $12

_1"�..Nl:18 : 1�af.IArmS:S9

0: Router: $129

83: Crdless drill: $148

• Ro t e

nizatio n to those interested in w o odturning.

Membership is for the calendar year, re

newable January

A', l-.·

3 hp/1 ph.

(Canada: $30 /yr., verseas: $40 /yr.)

555: P late Jointer. $18

HITACHI-RYOBI

• Cast iron table

2 speed-reversible

2 sp in d les :

_ I� or . Saw.wt4

• Spring hold down &

miter gauge

m :ScriSaw- U! i-:Iltaror fl !

J1·l:Sel,cSarder.· LL I 2·tl: Pie Jorur·

10m " e rw/stand: 0 ll !

600: Router. $137

t. I" available

4: 10"wJnifence- j

AMERICAN sCIATION OF

• Extra heavy duty

· 1 year warranty

r collets avail.

;

All Dewalt Ind. radial arm

saws available

• FROM$75

• Tilt spindle model avail.

Industrial Radial

Arm Saws

1: BelDisc Sande:

• Sliding Table model avail.

_. FREEBORN -

& SUPPLY COMPANY tell us our competitors' prices

••

You will receive all

publications for the year

---

80-42-2302

•

• Magneic controls

which you join.

Send your name, address, telephone num

ber, and$25:

• Cast iron top

e p w LL

S CMI / M I N I MA X : • S IESEMEYER

• Uni·lockfence

Shaper cutters available

d: LL

• 26� Cross Cut Capacity

MACHINERY • VEGA

• VERY HIGH QUALIY

•

* *.*

· 14 " Rad i a I ArmSaw * * * * *

C A M P S

• Extra Heavy Cast Iron Arm *

• EXCAUBUR

• $J.I0w/std fence

I. Re .17

MI.31/4 hp,

--,

ADJUSTA BL E • PAR AlOK

• $1.0with 50' rip fence

s e :28

5HPJ3ph.4HP/lph :

B.2:

•

S-:8 " slide I . m 8

• FROM $1,800 * * * * * * * * *

LENEAVE MACHINERY

WOD

* . UNIFENCE

fi-1:

Saw Head Rolls on 8 Heay *

667 Harriet Ave., Dept. F

Shoreview, MN 55126

Duty Seal ed Ball Bearings *

305 WestMorehead

O: 15'MiterN69

28202 376-7421; FX: 704-33-1017 Tolfree outside NC

* fenc es available

to Change

We try n ot to be undersold,

Tel: 612/484-9094 Fax: 612/484-1724

REDER SERVICE NO. Il5

D ER SERVICE NO. 139

March/Aprl 1995

• Variable speed

• Four and

• Platen head

•

• 2-1/4' x 6' capacity

• Dual motors

• Magnetic controls

•

• l,5, 7·t. hp motors

NDRTHSTATE

1",1",14-CABINET

SHDP SAWS

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