Fuel injection ASZ.pdf

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5
Service
Workshop Manual
FABIA 2000
1.9/96 TDI Engine, Fuel Injection
Edition 07.03
Engine code
ASZ
Service Department. Technical Information
Printed in Czech Republic
S00.5328.00.20
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5
Service
The Workshop Manual is intended only for use within the Organisation Škoda.
It is not permitted to pass it on to other persons.
Printed in Czech Republic
S00.5328.00.20
© ŠKODA AUTO a. s.
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FABIA 2000
1.9/96 TDI Engine, Fuel Injection
List of Supplements to Workshop Manual
FABIA 2000
1.9/96 TDI Engine, Fuel Injection
Edition 07.03
Supple-
ment
Edition
Subject
Article Number
07.03
Basic Edition
S00.5328.00.20
1
09.04
Modifications in Rep. Gr. 01 and 23
S00.5328.01.20
Edition 09.04
S00.5328.01.20
List of Supplements
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FABIA 2000
1.9/96 TDI Engine, Fuel Injection
List of Supplements
Edition 09.04
S00.5328.01.20
785716892.027.png
 
FABIA 2000
1.9/96 TDI Engine, Fuel Injection
Table of Contents
01 – Self-diagnosis
Self-diagnosis I .........................................................................................
- Properties of the self-diagnosis .....................................................................
- Technical data of self-diagnosis .....................................................................
- Connecting vehicle system tester -V.A.G 1552- and selecting the control unit for engine
electronics ..............................................................................................
- Interrogating and erasing fault memory ............................................................
- Actuator diagnosis .....................................................................................
Self-diagnosis II .........................................................................................
- Fault codes 16485 to 19561 .........................................................................
Self-diagnosis III ........................................................................................
- Readiness code ........................................................................................
- Reading readiness code ..............................................................................
- Generating readiness code ..........................................................................
01-1
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01-1
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01-2
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01-3
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01-3
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01-3
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2
Self-diagnosis IV .......................................................................................
- Reading measured value block .....................................................................
- Display groups 001 to 022, engine idling ..........................................................
- Display groups 004 through 011 at full load .......................................................
- Display group 125 - CAN databus
01-4
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01-4
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01-4
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01-4
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9
... ...............................................................
01-4
page 11
23 – Fuel Formation, Injection
Diesel Direct Injection System ......................................................................
- Safety measures .......................................................................................
- Rules of cleanliness ...................................................................................
- Overview of fitting locations ..........................................................................
- Disassembling and assembling intake manifold ..................................................
- Removing and installing air filter ....................................................................
- Disassembling and assembling the air filter .......................................................
23-1
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23-1
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6
Disassembling and assembling the unit injector ...............................................
Testing components ...................................................................................
Testing exhaust gas recirculation ..................................................................
- Connection diagram of vacuum hoses for exhaust gas recirculation ..........................
- Testing exhaust gas recirculation ...................................................................
23-2
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23-3
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23-4
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1
23-4
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23-4
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1
Engine control unit .....................................................................................
- Testing voltage supply for engine control unit ....................................................
- Replacing diesel direct injection system control unit -J248- ...................................
- Coding diesel direct injection system control unit -J248- .......................................
- Activating and deactivating cruise control system (CCS)
23-5
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23-5
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Testing auxiliary signals ..............................................................................
23-6
page
1
28 – Glow Plug System
Testing preheating system ...........................................................................
28-1
page
1
I
Edition 09.04
S00.5328.01.20
Table of Contents
 
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