70000412F.pdf

4200T CNC

Programming and

Operations Manual

www.anilam.com

4200T CNC Programming and Operations Manual

P/N 70000412F - Warranty

Warranty

ANILAM warrants its products to be free from defects in material and workmanship for one (1)

year from date of installation. At our option, we will repair or replace any defective product upon

prepaid return to our factory.

This warranty applies to all products when used in a normal industrial environment. Any

unauthorized tampering, misuse or neglect will make this warranty null and void.

Under no circumstances will ANILAM, any affiliate, or related company assume any liability for

loss of use or for any direct or consequential damages.

The foregoing warranties are in lieu of all other warranties expressed or implied, including, but

not limited to, the implied warranties of merchantability and fitness for a particular purpose.

The information in this manual has been thoroughly reviewed and is believed to be accurate.

ANILAM, Inc. reserves the right to make changes to improve reliability, function or design

without notice. ANILAM, Inc. assumes no liability arising out of the application or use of the

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4200T CNC Programming and Operations Manual

P/N 70000412F - Contents

Section 1 - Programming Concepts

Introduction ...................................................................................................................................... 1-1

Programs ...................................................................................................................................... 1-1

Axis Descriptions.............................................................................................................................. 1-2

Z Axis............................................................................................................................................ 1-2

C Axis ........................................................................................................................................... 1-2

X Axis ........................................................................................................................................... 1-3

Part Zero Definition .......................................................................................................................... 1-3

Polar Coordinates ............................................................................................................................ 1-4

Absolute Positioning......................................................................................................................... 1-5

Incremental Positioning .................................................................................................................... 1-6

Diameter or Radius Programming.................................................................................................... 1-6

Developing Part Programs ............................................................................................................... 1-7

Section 2 - CNC Console and Software Basics

CNC Console ................................................................................................................................... 2-1

Keypad ............................................................................................................................................. 2-2

Alphanumeric Keys....................................................................................................................... 2-3

Editing Keys.................................................................................................................................. 2-5

Using the Keypad to Program Moves ........................................................................................... 2-5

Soft Keys ...................................................................................................................................... 2-6

Accessing Keypad Commands Using a PC Keyboard (Optional) ................................................. 2-6

Software Basics ............................................................................................................................... 2-6

Pop-up Menus .............................................................................................................................. 2-7

Screen Saver ................................................................................................................................ 2-7

Highlight Bars ............................................................................................................................... 2-7

Cursors ......................................................................................................................................... 2-7

Clearing Entries ............................................................................................................................ 2-7

Operator Prompts ......................................................................................................................... 2-7

Typeover and Insert Modes .......................................................................................................... 2-8

Deleting Text................................................................................................................................. 2-8

Messages/Error Messages ........................................................................................................... 2-8

Section 3 - Manual Operation and Machine Setup

Manual Panel ................................................................................................................................... 3-1

Manual Panel Keys....................................................................................................................... 3-2

Manual Panel LEDs ...................................................................................................................... 3-3

Manual Mode Screen ....................................................................................................................... 3-4

Machine Status Display Area Labels ............................................................................................ 3-5

Program Area Labels .................................................................................................................... 3-6

Powering on the CNC ...................................................................................................................... 3-6

Shutting Down the CNC ................................................................................................................... 3-7

Setting/Resetting the Emergency Stop (E-STOP)............................................................................ 3-7

Activating/Resetting the Servos ....................................................................................................... 3-7

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4200T CNC Programming and Operations Manual

P/N 70000412F - Contents

Manual Mode Settings ..................................................................................................................... 3-7

Activating Manual Mode Rapid or Feed ........................................................................................ 3-8

Adjusting the Feedrate.................................................................................................................. 3-8

Adjusting Rapid Move Speed........................................................................................................ 3-9

Setting Absolute Zero ................................................................................................................. 3-10

Part Zero..................................................................................................................................... 3-10

Jog Moves...................................................................................................................................... 3-11

Changing the Jog Mode.............................................................................................................. 3-11

Selecting an Axis ........................................................................................................................ 3-11

Jogging the Machine (in Increments).......................................................................................... 3-12

Jogging the Machine (Continuous Moves).................................................................................. 3-12

Manual Data Input (MDI) Mode ...................................................................................................... 3-12

Using Manual Data Input Mode .................................................................................................. 3-13

Handwheel Operation .................................................................................................................... 3-13

Operating a Handwheel Mounted on the Manual Panel ............................................................. 3-13

Operating Handwheels Mounted on the Machine ....................................................................... 3-14

Section 4 - Preparatory Functions: G-Codes

Preparatory Functions: G-Codes...................................................................................................... 4-1

Rapid Traverse (G0) ..................................................................................................................... 4-3

Linear Interpolation (G1) ............................................................................................................... 4-4

Angular Motion Programming Example ........................................................................................ 4-5

Circular Interpolation (G2 and G3)............................................................................................... 4-6

Partial Arcs ................................................................................................................................... 4-8

Dwell (G4)..................................................................................................................................... 4-8

Ellipse (G5) ................................................................................................................................... 4-9

Non-modal Exact Stop Check (G9)............................................................................................. 4-10

Setting Software Limits (G22) ..................................................................................................... 4-11

Maximum Spindle Speed (G24).................................................................................................. 4-12

Probe Move (G31) ...................................................................................................................... 4-13

Thread Cutting (G33) .................................................................................................................. 4-13

Offsets (Work Coordinate System Select) (G53) ........................................................................ 4-14

Modal Corner Rounding/Chamfering (G59) ................................................................................ 4-16

Cancel Modal Corner Rounding (G60) ....................................................................................... 4-18

In-Position Mode (Exact Stop Check) (G61) ............................................................................... 4-18

Contouring Mode (Cutting Mode) (G64) ..................................................................................... 4-19

Using Macros (G65, G66, G67) ................................................................................................. 4-20

Inch Mode (G70) or MM Mode (G71).......................................................................................... 4-22

Absolute Mode (G90) or Incremental Mode (G91)...................................................................... 4-22

Presetting the Axes (G92)........................................................................................................... 4-24

Cutting Feedrates in Feed per Minute (G94) .............................................................................. 4-25

Cutting Feedrates in Feed Per Revolution (G95)........................................................................ 4-25

Setting Spindle Speed to Constant Surface Speed (G96) .......................................................... 4-26

Setting Spindle Speed to Constant Revolutions Per Minute Speed (G97).................................. 4-26

Section 5 - Canned Cycles

Programming a Z-Axis Turning/Boring Cycle with a Defined Profile (G73) ...................................... 5-1

Programming an X-Axis Facing/Boring Cycle with Defined Profile (G74) ........................................ 5-4

Programming a Z-Axis Rough Turning or Boring Cycle (G76) ......................................................... 5-7

Programming an X-Axis Radial (Facing) Roughing Cycle (G77)...................................................... 5-9

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4200T CNC Programming and Operations Manual

P/N 70000412F - Contents

Programming a Pecking Cycle (G78) ............................................................................................. 5-11

Programming a Chip Break Cycle (G79) ........................................................................................ 5-12

Programming a Longitudinal Grooving Cycle (G81) ....................................................................... 5-13

Programming a Radial Grooving Cycle (G82) ................................................................................ 5-15

Types of Threading ........................................................................................................................ 5-17

Cutting Longitudinal Threads with Canned Cycles (G83, Uni-directional) .................................. 5-18

Cutting Longitudinal Threads with Canned Cycles (G84, Bi-directional)..................................... 5-20

Cutting Radial Threads with Canned Cycles (G85, Uni-directional)............................................ 5-23

Cutting Radial Threads with Canned Cycles (G86, Bi-directional).............................................. 5-26

Tapping a Hole with a Canned Cycle (G87) ................................................................................... 5-28

Programming a Boring Cycle (G88) ............................................................................................... 5-30

Lathe Tool Probe Cycles (Option) .................................................................................................. 5-32

Tool Probe G-code Cycle Designations ...................................................................................... 5-33

Macro Variable and System Variable Settings............................................................................ 5-33

Probe Orientation........................................................................................................................ 5-35

Lathe Tool Probe G-code Cycle Designations ............................................................................ 5-35

Description of Tool Probe Cycles................................................................................................5-37

Section 6 - Program Editor

Activating the Program Editor........................................................................................................... 6-1

Activating the Edit Mode from the Manual Screen ........................................................................ 6-1

Activating the Edit Mode from the Program Directory ................................................................... 6-1

Activating the Edit Mode from Draw Graphics .............................................................................. 6-1

Edit Soft Keys................................................................................................................................... 6-3

Editing Shift Soft Keys .................................................................................................................. 6-4

Deleting a Character ........................................................................................................................ 6-4

Inserting Text to Overwrite Previous Text ........................................................................................ 6-4

Inserting Text without Overwriting Previous Text.......................................................................... 6-4

Deleting a Program Block................................................................................................................. 6-5

Page Up/Down through the Program Listing ................................................................................... 6-5

Going to a Line of the Program Listing ............................................................................................. 6-6

Advancing to the Beginning or End of a Block ................................................................................. 6-6

Advancing to the First or Last Block of a Program ........................................................................... 6-6

Searching the Program Listing for Selected Text ............................................................................. 6-7

Inserting a Blank Line in the Program Listing ...................................................................................6-7

Restoring a Block ............................................................................................................................. 6-8

Replacing Typed Text with New Text ............................................................................................... 6-8

Abbreviating Statements .................................................................................................................. 6-9

Marking (Highlighting) Programming Blocks .................................................................................. 6-10

Unmarking Program Blocks ........................................................................................................6-10

Canceling Edits to a Program Block............................................................................................... 6-10

Scrolling Through the Program Listing ...........................................................................................6-10

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