2006_S60_S60R_S80_wiring_diagram.pdf

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VOLVO
TP 3988202
2006
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Vehicles with SRS (Airbag)/SIPS bag/
IC (Inflatable curtain)
Warning!
Extra caution must be exercised when working on vehicles equipped with SRS/SIPS
bag/IC in order to avoid:
1. Personal injuries when performing repair work.
2. Damage or malfunction of the SRS/SIPS bag/IC system.
Work involving the SRS/SIPS bag/IC systems or other components in the vehicle that may
affect the SRS/SIPS bag/IC systems must always be performed by an authorized Volvo
workshop.
In case of doubt, consult the SRS and SIPS bag/IC service manual.
Is the vehicle equipped with SRS/SIPS bag/IC?
Vehicles with SRS are most easily recognized by the letters SRS in the center of the steering
wheel. If the vehicle also has a passenger side airbag, the letters SRS are stamped on the
dashboard above the glove compartment. SRS vehicles from 1993 and onward also have
explosive seat belt tensioners. SIPS bags are only installed on SRS vehicles from 1995 and
onward. SIPS bag decals are located on the windshield and seat compartment. Vehicles with
IC can be recognized by the letters IC on the C/D panel (4 door) or the B panel (5 door).
General recommendations
• Be especially careful when working on or around SRS, SIPS, and IC components.
• Make sure that no wires are pinched, frayed, or pierced.
• Never fit accessories by the sensors.
• Where applicable, work on the steering wheel, steering shaft, or steering gear must be done
in accordance with the methods in the SRS section of VIDA.
• Certain components of the aforementioned systems must be grounded while working. Read
the appropriate sections in VIDA.
• Do not install any accessories in the areas between the A and B-posts, the B and C-posts,
and the C and D-posts.
Test terminal
Fuse in cargo compartment auxiliary fuse box
Changes introduced up to June 2005
Any changes made to the vehicle after this date are not included in the
manual. If necessary, refer to service bulletins.
Volvo models are sold in versions adapted for different markets. These
adaptations depend on factors such as legal requirements, taxation, and
market demands.
This manual may therefore include illustrations and text that do not apply to
the vehicles in your country.
Order number TP 3988202
Replaces previous publication 3988201 at Electronic Wiring Diagram (EWD)
TP 3991001. Also available at Electronic Wiring Diagram (EWD) TP 3991002
We retain the right to make modifications.
© Volvo Car Corporation
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Table of Contents 1:2
Vehicles with SRS (Airbag)/SIPS bag/
IC (Inflatable curtain) ..................................................... 2
Abbreviations ................................................................. 5
How to use the wiring diagrams 1:2............................... 6
Electrical distribution 1:2................................................ 8
Group 26 Cooling system
Cooling fan................................................................... 57
Cooling fan I5D ............................................................ 58
Group 27 Engine control
Cruise control................................................................ 59
Cruise control, I5D ........................................................ 60
Fuses
Engine compartment 11A/1-5 ....................................... 10
Engine compartment 11B/1-12 ..................................... 11
Engine compartment 11B/13-15 ................................... 12
Engine compartment 11B/16-20 ................................... 13
Passenger compartment 11C/1-6................................. 14
Passenger compartment 11C/7-13............................... 15
Battery 11E/1-7............................................................. 16
Central Electronic Module (CEM) F1-F15..................... 17
Central Electronic Module (CEM) F16-F34................... 18
Rear Electronic Module (REM) F1-F13 ........................ 19
Rear Electronic Module (REM) F17-F38 ...................... 20
Group 32 Generator and voltage regulator
Power supply ............................................................... 61
Group 33 Starting system
Starting system ............................................................ 62
Group 35 Lighting
High and low beam (Bi-Xenon) & daytime running
lights S60 ..................................................................... 63
High and low beam (Bi-Xenon) & daytime running
lights S80 ..................................................................... 64
High and low beam S80............................................... 65
Fog lights ..................................................................... 66
Brake lights .................................................................. 67
Reversing lights ........................................................... 68
Running/parking lights, tail lights & license plate
lighting S60 .................................................................. 69
Running/parking lights, tail lights & license plate
lighting S80 .................................................................. 70
Home safe lighting ....................................................... 71
Interior lighting ............................................................. 72
Beam length adjustment .............................................. 73
Auxiliary lights .............................................................. 74
Relays
Ignition switch and relays............................................. 21
Engine compartment FMA1 - FST3 ............................. 22
Other relays ................................................................. 23
Ground connections
Overview...................................................................... 24
31/1 - 31/44 ................................................................. 25
31/46 - 31/67 ............................................................... 26
31/70 - 31/73 ............................................................... 27
31/83 - 31/88 ............................................................... 28
31/89 - 31/93 ............................................................... 29
31/94 - 31/102 ............................................................. 30
31/120 ........................................................................ 31
Group 36 Additional electrical equipment
Rain sensor.................................................................. 75
Direction indicator and hazard warning flashers .......... 76
Wiper/washer, windshield ............................................ 77
Wiper/washer, headlights............................................. 78
High pressure headlight washer .................................. 79
Horn ........................................................................ 80
Electronic immobilizer .................................................. 81
Anti-theft alarm ............................................................ 82
Parking assistance....................................................... 83
Accessory Electronic Module (AEM) 1:2...................... 84
Control modules
Overview of locations................................................... 32
Overview of designations............................................. 33
Central Electronic Module (CEM) 1:2 .......................... 34
Rear Electronic Module (REM) 1:2 .............................. 36
Data communication low speed CAN 1:2 .................... 38
LIN data communication 1:2 ........................................ 40
Group 23 Fuel system
Engine management system, 5-cyl 1:2........................ 42
Engine management system, 5-cyl Turbo 1:2 ............. 44
Engine management system, 6-cyl 1:2........................ 46
Engine management system, Bi-Fuel 1:2.................... 48
Engine management system, Diesel 1:2 ..................... 50
Engine management system, Diesel, I5D 1:3.............. 52
Emission control, 5-cyl................................................. 55
Emission control, 5-cyl Turbo & 6-cyl .......................... 56
Group 37 Wiring and fuses
Diagnostics system ...................................................... 86
12V outlet..................................................................... 87
12V outlet, cargo compartment.................................... 88
Towbar cable harness, 4-pin........................................ 89
Towbar cable harness, 7-pin........................................ 90
Towbar cable harness, 13-pin...................................... 91
TP3988202 S60/S60R/S80 2006
3
Table of Contents 2:2
Group 38 Instruments
Seat belt reminder ....................................................... 92
Driver information module............................................ 93
Driver information module, I5D .................................... 94
Driver information module Bi-Fuel ............................... 95
Heated rear window ................................................... 124
Power door mirrors with camera function .................. 125
Group 85 Interior equipment
Power driver’s seat .................................................... 126
Power passenger seat ............................................... 127
Heated seats.............................................................. 128
Group 39 Other
Audio with auxiliary amplifier 1:2 ................................. 96
Audio ........................................................................ 98
Cellular phone.............................................................. 99
Road Traffic Information module (RTI) ...................... 100
Road Traffic Information (RTI) & CD changer ........... 101
Turn-by-turn navigation system ................................. 102
Handsfree .................................................................. 103
Handsfree MAX ......................................................... 104
CD changer................................................................ 105
MP3 player................................................................. 106
Satellite radio ............................................................. 107
Audio adapter cable harness .................................... 108
Group 87 Climate control system
Relay, electric engine heater ..................................... 129
Climate control system 1:2......................................... 130
Climate control system I5D 1:2 ................................. 132
Parking heater, auxiliary heater ................................. 134
Parking heater, remote start ...................................... 135
Parking heater, Call start ........................................... 136
Short stop heater ....................................................... 137
Group 88 Internal equipment
Supplemental Restraint System (SRS)...................... 138
Electrically adjustable head restraint ......................... 139
Remote garage door opener...................................... 140
Group 43 Transmission
Automatic transmission AW55-51SN/AW51 AWD .... 109
Automatic transmission 4T65EV................................ 110
Automatic transmission TF-80SC AWD..................... 111
Automatic transmission TF-80SC/TF-80SC AWD, I5D 112
Geartronic .................................................................. 113
Shift lock .................................................................... 114
Differential Electronic Module (DEM)......................... 115
Connectors............................................... 141
Branching points ......................................161
Cable harness routing in vehicle
Engine harness, Gasoline........................................... 171
Engine harness, I5D ................................................... 172
Engine harness, Diesel ............................................... 173
Engine compartment harness, LHD............................ 174
Engine compartment harness, RHD ........................... 175
Passenger compartment harness, LHD...................... 176
Passenger compartment harness, RHD ..................... 177
Cargo compartment harness ...................................... 178
Roof harness .............................................................. 179
Trunk lid/tailgate harness............................................ 180
Door harness .............................................................. 181
Bi-Fuel harness........................................................... 182
Group 59 Brake system
Brake Control Module ................................................ 116
Group 64 Steering
Electronic power steering .......................................... 117
Group 76 Shock absorbers
Four-C ...................................................................... 118
Group 83 Doors and openings
Central locking ........................................................... 119
Power windows.......................................................... 120
Power sunroof............................................................ 121
Component illustrations ......................... 183
Index 1:2 ................................................... 234
Group 84 Exterior decorative elements etc.
Power door mirrors .................................................... 122
Heated door mirrors................................................... 123
List of components 1:6 ........................... 236
TP3988202 S60/S60R/S80 2006
4
Explanations
Abbreviations
Groups
Group 23
Other
ACC = Accessory
AMP = Amplifier
AUDIO = Audio system
AUTO = Automatic transmission
Bi-X = Bi-Xenon
BLIS = Blind spot information system
CDCH = CD Changer Under Shelf
CEM = Central Electronic Module
DRL = Daytime Running Lights
DSTC = Dynamic Stability Traction Control
ECC = Electronic climate control system
ECPS = Electronic power steering
EXC = Exclusive
EXT. D = Extended electrical distribution
HISPEED = High speed data bus
LH = Left-hand side
LHD = Left-hand drive
LOSPEED = Low speed data bus
I5D = D5244 T4/T5/T6/T7
MAN = Manual transmission
OPN = Option (factory-installed)
PCL = Power Child Lock
PETROL = Gasoline
REM = Rear Electronic Module
RH = Right-hand side
RHD = Right-hand drive
RTI = Road Traffic Information
SRS = Airbag
SULEV = Super Ultra Low Emission Vehicle
SUBWOOF = Bass speaker
T
= Fuel system
Group 26
= Cooling system
Group 27
= Engine controls
Group 32
= Generator and voltage regulator
Group 33
= Starting system
Group 35
= Lighting
Group 36
= Additional electrical equipment
Group 37
= Wiring and fuses
Group 38
= Instruments
Group 39
= Other
Group 43
= Transmission
Group 59
= Brake system
Group 64
= Steering
Group 76
= Shock absorbers
Group 83
= Doors and openings
Group 84
= Exterior decorative elements etc.
Group 85
= Interior equipment
Group 87
= Climate control system
Group 88
= Internal equipment
Ignition switch symbols
X
= Accessories (audio position)
S
= Powered upon insertion of key
15
= The switch remains connected during
start
15l
= Contact is broken while starting
30
= Constant power from the battery
50
= Start
Countries/Markets
A
= Turbo engine
= Austria
ULEV
= Ultra Low Emission Vehicle
AUS
= Australia
W/O
= Without
B
= Belgium
5CYL
= 5-cylinder engine
CDN
= Canada
6CYL
= 6-cylinder engine
CH
= Switzerland
D
= Germany
Colors
BL
DK
= Denmark
= Blue
E
= Spain
BN
= Brown
EU/OS
= Markets outside USA and Canada
GN
= Green
FIN
= Finland
GR
= Gray
GB
= Great Britain
LBL
= Light Blue
ISR
= Israel
LG N
= Light Green
J
= Japan
OR
= Orange
KOR
= Korea
P
= Pink
N
= Norway
R
= Red
NL
= Netherlands
SB
= Black
S
= Sweden
VO
= Violet
USA
= United States of America
W
= White
WEU
= Western Europe
Y
= Yellow
5
TP3988202 S60/S60R/S80 2006

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