Biosolids Engineering - Michael McFarland.pdf

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Source: Biosolids Engineering
1
Biosolids Management
Practices and
Regulatory Requirements
1.0 Introduction
In 1948, the U.S. Congress enacted the original Federal Water Pollu-
tion Control Act (FWPCA). Since its passage, the FWPCA has been
amended many times. Two of the most important amendments were
(1) the 1972 FWPCA Amendments and (2) the 1977 Clean Water Act
Amendments [10]. These amendments define the basic national frame-
work for water quality and water pollution control in the United
States. Today, the comprehensive federal law is simply referred to as
the U.S. Clean Water Act (CWA).
The primary objective of the CWA is to restore and maintain the
chemical, physical, and biological integrity of the nation’s waters. To
prevent contamination and deterioration of water quality, wastewater
from industrial, commercial, and residential activities is treated at
wastewater treatment plants (WWTPs) before it is discharged to sur-
face water or groundwater (Fig. 1.1).
At present, there are more than 15,000 municipal wastewater treat-
ment plants or publicly owned treatment works (POTWs) in the
United States that process over 34 billion gallons of domestic sewage
and other wastewater each day [21]. Sewage sludge represents the
largest source of residual solids generated during the treatment of
municipal wastewater by POTWs as well as by privately and federally
1.1
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Biosolids Management Practices and Regulatory Requirements
1.2
Chapter One
Figure 1.1 Aerial view of typical municipal wastewater treatment plant
(WWTP). ( Courtesy of Waterlink, Inc. )
owned wastewater treatment works. The annual amount of sewage
sludge (i.e., biosolids) generated during the treatment of domestic
sewage is estimated at approximately 47 pounds for every individual
in the United States. Figure 1.2 illustrates the collection and treat-
ment of domestic and industrial wastewater resulting in the produc-
tion, treatment, use, and disposal of sewage sludge.
In the United States, the use or disposal of sewage sludge has been
regulated under various federal environmental statutes. Land dispos-
al and reuse of sewage sludge were regulated initially under the solid
waste disposal regulations of 40 Code of Federal Regulations (CFR)
Part 257, which was jointly promulgated under the 1976 Resource
Conservation and Recovery Act (RCRA) and Sections 405 and 307 of
the 1977 CWA Amendments. RCRA (PL 94-580) required that solid
wastes be used or disposed in a safe and environmentally acceptable
manner. Sewage sludge was included by definition in the RCRA provi-
sions relating to solid waste management. The 1977 CWA
Amendments (PL 95-217) contained two major provisions affecting
sewage sludge use and disposal. First, Section 405 of the 1977 CWA
Amendments required that the U.S. Environmental Protection Agency
(USEPA) issue guidelines and regulations for the disposal and reuse of
sewage sludge. Second, Section 307 of the CWA Amendments required
pretreatment of industrial wastes if such wastes, when discharged
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Biosolids Management Practices and Regulatory Requirements
Management Practices and Regulatory Requirements
1.3
Figure 1.2 Schematic illustration of the generation, treatment, use, and disposal of
sewage sludge.
into municipal sewage collection systems, inhibited wastewater treat-
ment or the beneficial use of sewage sludge. In addition to RCRA and
the CWA Amendments, the 1972 Marine Protection, Research and
Sanctuaries Act (MPRSA) regulated the discharging of sewage sludge
to oceans and estuaries until the Ocean Dumping Ban Act of 1988 pro-
hibited this disposal practice [10].
In 1987, Section 405(d) of the CWA was amended to require the
USEPA to establish sewage sludge pollutant standards that adequate-
ly protected public health and the environment from any reasonably
anticipated adverse effects of pollutants in sewage sludge that is used
or disposed [21]. These regulations were to include identification of the
various beneficial uses for sludge while specifying factors to be taken
into account in developing management practices for each type of
reuse or disposal option. The 1987 CWA Amendments also required
that any CWA Section 402 (National Pollutant Discharge Elimination
System, NPDES) permit include sewage sludge use or disposal stan-
dards unless these requirements were included in another permit. The
1987 CWA Amendments expanded the regulated universe to include
all treatment works treating domestic sewage (TWTDS), even those
not requiring an NPDES permit. TWTDS include all sewage sludge or
wastewater treatment systems used to store, treat, recycle, and
reclaim municipal or domestic sewage.
In summary, to maintain regulatory compliance with the CWA
requirements, POTWs must adopt and implement federally mandated
procedures ensuring the proper treatment, use, and disposal of sewage
sludge. Furthermore, as a result of Section 405 of the 1977 and 1987
CWA Amendments, increased use of sewage sludge recycling has
become a clear objective of U.S. environmental policy.
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Biosolids Management Practices and Regulatory Requirements
1.4
Chapter One
1.0.1 Summary statistics for sewage
sludge use and disposal in the
United States
In 1988, the USEPA collected information on the use or disposal of
sewage sludge through a two-part National Sewage Sludge Survey
(NSSS). In Part I, a questionnaire survey was used to obtain both tech-
nical and financial information on the sewage sludge use or disposal
practices employed by POTWs. In Part II, information on the quality of
sewage sludge was obtained by analyzing sewage sludge from several
POTWs for specific pollutants. Results from the NSSS were used as the
basis for establishing several of the sewage sludge pollutant limits
found in the 40 CFR Part 503 sludge rule (see Sec. 1.1). The number of
POTWs and the magnitude of sewage sludge generated (dry-mass
basis) as reported in the 1988 NSSS are sumarized in Table 1.1.
In 1988, POTWs with a design flow rate of over 100 million gallons
per day (MGD) accounted for 30.1 percent of the sewage sludge used
or disposed by POTWs. POTWs with a design flow rate of between 10
and 100 MGD used or disposed 38.4 percent of the total annual
amount of sewage sludge generated in the United States, while
POTWs with a flow rate of between 1 and 10 MGD used or disposed
24.0 percent of the sewage sludge. In contrast, while they account for
more than half of all POTWs in the United States, POTWs with a flow
rate of less than 1 MGD generated only 7.5 percent of the annual
amount of sewage sludge used or disposed.
The 1988 NSSS identified four principal categories of practices
employed by POTWs for the reuse and or disposal of sewage sludge.
Table 1.2 illustrates that, in 1988, the most prevalent sludge reuse/dis-
posal practice was land application (34.6 percent), followed by sewage
sludge codisposal in municipal solid waste landfills. With respect to
the total mass of sewage sludge generated, codisposal in municipal
landfills was the preferred disposal practice in 1988, accounting for
33.7 percent of the total amount of sludge generated.
TABLE 1.1 Number of Publicly Owned Treatment Works (POTWs), Actual Flow,
and Estimated Sewage Sludge Quantities in the United States*
POTW flow rate
Quantity of sewage sludge
(MGD)†
No. of POTWs
(dmt)‡
Percent
100
35
2,120,512
30.1
10 –100
459
2,709,604
38.4
1–10
2,666
1,692,086
24.0
1
9,588
530,339
7.5
TOTAL
12,748
7,052,540
100.0
*Adapted from ref. [18].
†MGD, million gallons per day.
‡dmt, dry metric ton (1000 kg) = 0.9072
U.S. ton. (kg = 2.2 lb.)
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Biosolids Management Practices and Regulatory Requirements
Management Practices and Regulatory Requirements
1.5
TABLE 1.2 Use and Disposal Practices of Sewage Sludge in the United States*
Percentage of POTWs
Percentage of total
Use/disposal practice
using a particular practice
sewage sludge generated
Land application
34.6
33.5
Codisposal landfill
22.2
33.7
Incineration
2.8
16.1
Surface disposal
10.1
10.4
Unknown transfers
30.3
6.3†
*Adapted from refs. [21,23].
Ocean disposal— banned in 1988.
Due to the increased level to which municipal wastewater is now
required to be treated, it is anticipated that the sewage sludge vol-
umes have increased significantly since 1988. Some of the regulatory
requirements that have mandated higher levels of wastewater treat-
ment include (1) the reduction in permissible levels of nitrogen and
phosphorus in wastewater discharges to surface waters and (2) the
conversion of primary treatment-only facilities to full secondary treat-
ment [21]. In addition to the increased stringency in federal and local
water quality discharge standards, industrial pretreatment programs
have had a significant impact on sewage sludge management. With
the overall improvement in sewage sludge quality as a result of imple-
mentation of industrial pretreatment programs, a large volume of
sewage sludge can now be directed toward beneficial use, such as land
application and the production and sale of sewage sludge amendment
products (e.g., compost, heat-dried pellets, alkaline-stabilized soil
additives, and soil substitute products). To document the impact of
changing water quality standards on sewage sludge quality and gen-
eration rates, the USEPA is currently developing the scope for a sec-
ond national sewage sludge survey [2,3].
Although regulatory compliance issues have led to consideration of
new approaches to sewage sludge recycling, in some cases, rising trans-
portation and labor costs have stimulated changes in sewage sludge
management. For example, wastewater treatment authorities recently
have been faced with dramatic increases in sewage sludge disposal
costs. In the 1970s, costs for sewage sludge disposal generally were less
than $100 per dry ton, whereas recent short-term private contracts to
implement land-based sewage sludge disposal alternatives have been
reported to be as high as $800 per dry ton [23]. Such increases in dis-
posal costs, along with the difficulties in siting sewage sludge disposal
facilities, have led to situations where long-distance sewage sludge
transport becomes necessary (e.g., New York City sewage sludge trans-
ported to Arizona for reuse/disposal). With such high sewage sludge
management costs, more attention is being paid to the development and
implementation of innovative approaches to sewage sludge recycling.
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