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Hardware and Engineering
Hardware and Engineering
DF4-...
Frequency Inverter
DE4-KEY-1
Keypad
07/98 AWB-C823-1278GB
1 st published 1997, edition 04/97
2 nd edition 1998, Edition date 07/98
© Moeller GmbH, Bonn
Author: Rainer Günzel
Editor: Karola Großpietsch
Translator: Terence Osborn
All brand and product names are trademarks
or registered trademarks of the owner
concerned.
All rights reserved, including those of the
translation.
No part of this manual may be reproduced in
any form (printed, photocopy, microfilm or
any otherprocess) or processed, duplicated or
distributed by means of electronic systems
without written permission of Moeller GmbH,
Bonn.
Subject to alterations without notice.
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Warning!
Dangerous electrical voltage!
Before commencing the installation
• Disconnect the power supply of the device.
• Ensure that devices cannot be accidentally
restarted.
• Verify isolation from the supply.
• Earth and short circuit.
• Cover or enclose neighbouring units that
are live.
• Follow the engineering instructions (AWA)
of the device concerned.
• Only suitably qualified personnel in
accordance with EN 50 110-1/-2
(VDE 0 105 Part 100) may work on this
device/system.
• Before installation and before touching
the device ensure that you are free of
electrostatic charge.
• The functional earth (FE) must be
connected to the protective earth (PE) or
to the potential equalisation. The system
installer is responsible for implementing
this connection.
• Connecting cables and signal lines should
be installed so that inductive or capacitive
interference do not impair the automation
functions.
• Install automation devices and related
operating elements in such a way that they
are well protected against unintentional
operation.
• Suitable safety hardware and software
measures should be implemented for the
I/O interface so that a line or wire breakage
on the signal side does not result in
undefined states in the automation
devices.
• Ensure a reliable electrical isolation of the
low voltage for the 24 volt supply. Only
use power supply units complying with
IEC 60 364-4-41 (VDE 0 100 Part 410) or
HD 384.4.41 S2.
• Deviations of the mains voltage from the
rated value must not exceed the tolerance
limits given in the specifications, otherwise
this may cause malfunction and dangerous
operation.
• Emergency stop devices complying with
IEC/EN 60 204-1 must be effective in all
operating modes of the automation
devices. Unlatching the emergency-stop
devices must not cause restart.
• Devices that are designed for mounting in
housings or control cabinets must only be
operated and controlled after they have
been installed with the housing closed.
Desktop or portable units must only be
operated and controlled in enclosed
housings.
I
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• Measures should be taken to ensure the
proper restart of programs interrupted
after a voltage dip or failure. This should
not cause dangerous operating states even
for a short time. If necessary, emergency-
stop devices should be implemented.
• Wherever faults in the automation system
may cause damage to persons or property,
external measures must be implemented to
ensure a safe operating state in the event
of a fault or malfunction (for example, by
means of separate limit switches,
mechanical interlocks etc.).
• According to their degree of protection
frequency inverters may feature during
operation live, bright metal, or possibly
moving, rotating parts or hot surfaces.
• The impermissible removal of the
necessary covers, improper installation or
incorrect operation of motor or frequency
inverter may cause the failure of the device
and may lead to serious injury or damage.
• The relevant national regulations apply to
all work carried on live frequency inverters.
• The electrical installation must be carried
out in accordance with the relevant
regulations (e. g. with regard to cable cross
sections, fuses, PE).
• All work relating to transport, installation,
commissioning and maintenance must
only be carried out by qualified personnel.
(IEC 60 364 and HD 384 and national work
safety regulations).
• Installations fitted with frequency inverters
must be provided with additional
monitoring and protective devices in
accordance with the relevant safety
regulations etc. Modifications to the
frequency inverters using the operating
software are permitted.
• All shrouds and doors must be kept closed
during operation.
• In order to reduce hazards to persons or
equipment, the user must include in the
machine design measures that restrict the
consequences of a malfunction or failure of
the drive (increased motor speed or sudden
standstill of motor). These measures
include:
– Other independent devices for
monitoring safety-related variables
(speed, travel, end positions etc.).
– Electrical or non-electrical system
related measures (interlocks or
mechanical interlocks).
– Live parts or cable connections of the
frequency inverter must not be touched
after it has been disconnected from the
power supply due to the charge in
capacitors. Appropriate warning signs
must be provided.
II
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Contents
About This Manual
3
1 About The Product Family
5
System overview
5
Version selection criteria
8
Intended use
12
Storage, transport, recycling
14
2 Engineering
16
EMC compliance
16
Mains network configurations
23
Power cabling
25
Motor types and connections
28
Circuit types
32
Connecting the controller
47
3 Setting Parameters
56
Basic principles
56
Factory settings
56
Changeable parameters
57
Control parameters
61
Read-only parameters
87
Relay monitoring functions
92
4 Assembly/Installation
101
Scope of delivery
101
Installation in the control cabinet
101
5Operaion
114
Commissioning
114
Switching on
115
Operation
116
1
Contents
6 Diagnostics 119
Fault-finding 119
Fault messages and rectification 121
Monitoring messages 122
Fault messages on turning on the power 123
Fault message during operation of the drive 124
7 LCD Keypad DE 4-KEY-1
126
Assembly
126
Functions of keys and LCD display
127
Structure of the operating program
130
Changing and saving parameters
133
Appendix
137
Compliance with standards
137
Technical data for DF4-120 series
138
Technical data DF4-340
139
Technical data DF4-341
141
Control inputs/outputs
143
Comments/abbreviations used in
the parameter table
145
Parameter table
146
Fuses/cable cross-sections
156
Mains filters/mains contactors
157
Interference currents
160
Assembly/Installation
161
Dimensions
161
Index
165
2
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