EI2005.pdf

Owner’s Manual

3-Phase Charging System for “EVO”

P/N ASM2005

Thunder Heart Performance Corporation

MANUAL P/N EI2005

120 Industrial Drive

Revision 2/4/05

White House, TN 37188

www.thunder-heart.com

Thunder Heart Performance Corp.

615-672-8811

www.thunder-heart.com

TABLE OF CONTENTS

CHAPTER 1 INTRODUCTION ............................................... 1

1.1 General Information.................................................................... 1

1.2 Special Tools Required .............................................................. 1

CHAPTER 2 SYSTEM INSTALLATION ................................. 1

2.1 Factory Stator and Rotor Removal............................................. 1

2.2 3-Phase Stator and Rotor Installation ........................................ 2

2.3 Factory Regulator Removal........................................................ 5

2.4 3-Phase Regulator Installation ................................................... 5

APPENDIX A TROUBLESHOOTING ..................................... 6

A.1 Testing Overall Charging System Performance ........................ 6

A.2 Testing Stator Output................................................................. 6

A.3 Stator Failure Test: Shorted to Ground...................................... 7

CONTACTING THUNDER HEART PERFORMANCE CORP.

Mailing Address ................................ P.O. Box 76

White House, TN 37188

Shipping Address ............................. 120 Industrial Drive

White House, TN 37188

Phone ............................................... 615-672-8811

Fax.................................................... 615-672-1353

Tech Support E-mail......................... techsupport@thunder-heart.com

Website............................................. www.thunder-heart.com

EI2005.doc

Thunder Heart Performance Corp.

615-672-8811

www.thunder-heart.com

CHAPTER 1 INTRODUCTION

1.1 GeneralInformation

38 AMP 3-phase charging offers more current delivery over traditional 2-

phase systems to feed power-hungry accessories like today’s sophisticated

EFI systems and other electrical accessories. Using a highly-efficient “series”

regulator, the ASM2005 fits all EVO-style motors.

1.2 Special Tools Required

Most of the installation of the 3-Phase Charging System can be completed

with basic hand tools. However, a few special tools make the job much

easier:

• in-lb torque wrench

• 5/32” Allen driver

• Contact cleaner, alcohol, or glass cleaner

• General-purpose wire stripper and terminal crimper

• Heat gun

• Multi-meter or Test Light

CHAPTER 2 SYSTEM INSTALLATION

2.1 Factory Stator and Rotor Removal

1. Disconnect the negative battery cable

2. Using your motorcycle’s specific repair manual instructions, remove the

primary cover, primary drive, and clutch.

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