Chest - Hope Chest.pdf

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U-BILD
A MERICA ' S F AVORITE
W OODWORKING P LANS
BROUGHT TO YOU BY :
Hope Chest
Plan No. 885
Copyright U-Build, Inc., 2003.
All rights reserved. Printed in the U.S.A.
A perfect marriage of form and function, this tradi-
tional hope chest is as useful in the den, dining room
or hall as it is in the bedroom. The project is great for
extra linens, but the large storage compartment and
generous drawer work just as well for games, CDs,
DVDs, scarves and mittens, table linens or almost
anything else. And the handsome Craftsman style
complements any decor.
The hope chest measures 36 inches long by 24
inches tall by 21 inches deep.
Bill of Material
Cutting Schedule
(Some boards may require edge-gluing to achieve width)
Quantity
Size
Material
Item
1
3/4 ”x 48 ”x 48 ”
pine plywood
E, F
Item Qty T
W
L
Material
1
1/2 ”x 48 ”x 48 ” mahogany* plywood
L, M, N
A
4 3/4 ”
3 ”
23 1/4 ”
pine
1
1/2 ”x 24 ”x 48 ” Douglas fir plywood
D
B
2 3/4 ”
3 ”
14 ”
pine
16 bd. ft.
3/4 ”
lumber of choice A, B, C, G, H,
I, J, K, O
C
2 3/4 ”
3 ”
14 ”
pine
D
2 1/2 ” 14 3/4 ”
17 ”
Douglas fir plywood
16
3/8 ”x 2 ”
dowels**
E
1 3/4 ” 22 1/4 ” 33 1/2 ”
pine plywood
1 pair
18 ”
full-extension
drawer slides
F
1 3/4 ”
19 ”
33 1/2 ”
pine plywood
G
1 1/4 ” 3/4 ”
33 1/2 ”
pine
1 pair
2 ”
butt hinges
H
1 3/4 ” 10 1/2 ” 33 1/2 ”
pine
2
1 ”
knobs
I
1 3/4 ”
3 ”
33 1/2 ”
pine
1
lid support
1 box
1 ”
finish nails
J
1 3/4 ”
3 ”
36 ”
pine
1 box
1 1/2 ”
finish nails
birch plugs
K
1 3/4 ”
18 ”
36 ”
pine
L
2 1/2 ” 7 5/8 ” 18 1/4 ” mahogany plywood
1 can
wood filler
M
2 1/2 ” 6 5/8 ” 31 1/2 ” mahogany plywood
1 bottle
wood glue
N
1 1/2 ” 18 1/4 ”
32 ”
mahogany plywood
1 quart
finish of choice
O
1 3/4 ” 7 7/8 ” 33 3/8 ”
pine
*This plywood may be labelled “luan”
**Biscuits may be substituted for dowels
NOTES
1. Read manufacturer’s instructions before operating equipment.
2. Always wear safety glasses.
3. Use glue and 1 1/2 ” finish nails on all joints unless otherwise noted.
4. We used pine for this project, but any veneer plywood and matching lumber (such as oak, birch or maple) will work
equally well.
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Plywood Cutting Layouts
D
N
E
F
D
M
M
L
L
1/2” x 24” x 48”
Douglas fir plywood
3/4” x 48” x 48”
Pine plywood
1/2” x 48” x 48”
Mahogany plywood
B
J
K
D
A
E
C
F
B
H
G
D
I
A
C
N
M
L
O
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Assembly Instructions
Page One
Read all instructions before beginning any work. Cut all material to sizes shown in cutting schedule.
1. Lay out and cut curves on boards (C), (E) an (I). Refer to Figures 1 and 2.
C
Figure 1
Board (C) Curve Layout
3”
R 13”
15/16”
3”
E & I
R 83 7/16”
15/16”
Figure 2
Board (E) and (I) Curve Layout
2. Attach board (G) to board (F) using glue and 1 ” finish nails. Refer to
Figure 3.
10 1/2”
F
G
3. Attach board (E) to board (F) using 1 1/2 ” finish nails. Refer to Figure3.
E
Figure 3
Subassembly (E, F, G)
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Assembly Instructions
Page Two
Read all instructions before beginning any work. Cut all material to sizes shown in cutting schedule.
B
4. Drill 3/8 ” holes in boards (A), (B) and (C). Refer to Figure 4.
1/2” x 3/8”
rabbet
5. Assemble side frame subassemblies (A, B, C) using glue and 3/8 ”
dowels. Refer to Figure 4 and Isometric.
6. Route a 1/2 ” deep by 3/8 ” wide rabbet on the inside edges of side
frame subassemblies (A, B, C). Refer to Figure 4.
7. Glue side panels (D) into rabbets in side frame subassemblies (A,
B, C). Refer to Figure 4 and Isometric.
D
C
Figure 4
Subassembly (A, B, C, D)
A
1”
8. Attach sides (A, B, C, D) to subassembly (E, F) using glue and 1 1/2 ” finish nails. Refer to Isometric.
9. Attach front base board (I) to boards (A) using glue and 1 1/2 ” finish nails.
Refer to Figure 5 and Isometric.
I
Figure 5
Relative Position of
Boards (A) and (I)
A
1”
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Assembly Instructions
Page Three
Read all instructions before beginning any work. Cut all material to sizes shown in cutting schedule.
10. Attach front panel (H) to boards (A) and (F) using glue and 1 1/2 ” finish nails. Note that board (H) is inset 1/4 ” from the out-
side edges of boards (A) and (G). Refer to Isometric.
1/2”
11. Attach top board (J) to boards (A) and (E) using glue
and 1 1/2 ” finish nails. Refer to Figure 6 and Isometric.
1/2”
J
E
Figure 6
Relative Position of
Boards (A), (E) and (J)
A
12. Attach top (K) to board (J) using butt hinges. Refer to Isometric.
13. Cut a 1/4 ” deep by 1/2 ” wide dado in drawer
sides (L). Refer to Figure 7.
L
M
7/16”
14. Assemble drawer (L, M, N, O) using glue and
1 ” finish nails. Refer to Figure 7 and
Isometric.
1/4”
N
Figure 7
Relative Position of
Boards (L), (M), (N) and (O)
1/16”
1/2”
O
15. Install drawer (L, M, N, O) following drawer slide manufacturer’s instructions. Refer to Isometric.
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