thermo top c.PDF

(731 KB) Pobierz
omslag
Vattenvärmare
Verkstadshandbok
Thermo Top Z
Tillsatsvärme
Thermo Top C
Parkeringsvärme
Typ Thermo Top Z/C - B
Bensin
Typ Thermo Top Z/C - D
Diesel
08/1999
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1.1 Innehåll och syfte ......................................................................................................................................101
1.2 Innebörden av varningstext.......................................................................................................................101
1.3 Kompletterande dokumentation ................................................................................................................101
1.4 Säkerhetsinformation och -bestämmelser ................................................................................................101
1.4.1 Allmänna säkerhetsbestämmelser................................................................................................101
1.5 Lagföreskrifter för monteringen .................................................................................................................102
1.6 Förbättrings- och ändringsförslag .............................................................................................................102
2.1 Förbränningsluftfläktenhet .........................................................................................................................202
2.1.1 Förbränningsluftfläkt .....................................................................................................................202
2.2 Brännarhus ...............................................................................................................................................202
2.3 Brännarinsats............................................................................................................................................202
2.4 Styrenhet/värmeväxlare ............................................................................................................................203
2.4.1 Styrenhet .....................................................................................................................................203
2.4.2 Temperatursensor .......................................................................................................................203
2.4.3 Överhettningsskydd .....................................................................................................................203
2.4.4 Värmeväxlare...............................................................................................................................203
2.5 Cirkulationspump (end. Thermo Top C)....................................................................................................203
2.6 Doseringspump.........................................................................................................................................203
3.1 Funktionsbeskrivning Thermo Top Z ........................................................................................................301
3.1.1 Inkoppling/startförlopp .................................................................................................................301
3.1.2 Driftfas ......................................................................................................................................301
3.1.3 Avstängning/urkoppling ...............................................................................................................301
3.2 Funktionsbeskrivning Thermo Top C .........................................................................................................302
3.2.1 Inkoppling ....................................................................................................................................302
3.2.2 Driftfas .........................................................................................................................................302
3.2.3 Avstängning .................................................................................................................................302
3.2.4 Parkeringsvärmaren i funktion som tillsatsvärmare .....................................................................303
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5.1 Allmänna felsymtom, monterad värmare ................................................................................................. 501
5.2 Felmeddelanden vid funktionskontroll med Thermo Test ....................................................................... 502
5.3 Driftstörning.............................................................................................................................................. 503
5.3.1 Driftstörning vid fel på värmaren ................................................................................................. 503
5.3.2 Driftstörning vid under-/överspänning ......................................................................................... 503
5.3.3 Återställning efter driftstörning .................................................................................................... 503
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6.1 Allmänt ..................................................................................................................................................... 601
6.2 Funktionskontroll i fordon ......................................................................................................................... 601
6.2.1 Kontroll av driftfunktionen (Thermo Top C)................................................................................. 601
6.2.2 Funktionskontroll tidur (Thermo Top C) ...................................................................................... 602
6.2.3 Funktionskontroll Telestart T60 (Thermo Top C) ........................................................................ 602
6.2.4 Funktionskontroll med Thermo Test ........................................................................................... 602
6.2.5 CO 2 -inställning............................................................................................................................ 604
6.3 Funktionskontroll av demonterad värmare................................................................................................ 604
6.3.1 Kontroll av delkomponenter ......................................................................................................... 604
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7.1 Allmänt ...................................................................................................................................................... 701
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8.1 Allmänt ..................................................................................................................................................... 801
8.2 Arbeten på värmaren ............................................................................................................................... 801
8.3 Arbeten på fordonet ................................................................................................................................. 801
8.4 Provkörning av värmaren ......................................................................................................................... 801
8.5 Servicearbeten ......................................................................................................................................... 801
8.6 Visuell kontroll, allmänna monterings bestämmelser .............................................................................. 801
8.6.1 Anslutning till fordonets kylsystem .............................................................................................. 801
8.6.2 Anslutning till fordonets bränslesystem....................................................................................... 803
8.6.3 Avgassystem............................................................................................................................... 804
8.7 Demontering och montering .................................................................................................................... 805
8.7.1 Värmarens demontering och montering...................................................................................... 805
8.7.1 Tidurets demontering och montering .......................................................................................... 806
8.8 Första start efter reparation ................................................................................................................... 806
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9.1 Allmänt .......................................................................................................................................................901
9.1.1 Åtgärder på demonterad delkomponent ......................................................................................901
9.2 Demontering och hopmontering.................................................................................................................902
9.2.1 Byte av cirkulationspump (Thermo Top C) ..................................................................................902
9.2.1 Byte av brännluftfläkt ...................................................................................................................903
9.2.1 Byte av brännarinsats med värmestift/flamvakt ...........................................................................905
9.2.4 Byte av styrenhet/värmeväxlare med brännarhus .......................................................................905
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10.1 Allmänt ...................................................................................................................................................1001
III
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501
Allmän felsymtom........................................................................................................................................ 501
502
Felmeddelande vid Thermo Test ................................................................................................................ 502
701
Elektrisk anslutning på styrenheten ............................................................................................................ 701
702
Elektrisk anslutning för Thermo Top Z/C med 12 V tidur och/eller Telestart T60 ....................................... 702
801
Vattenflödesschema, serieanslutning ......................................................................................................... 801
802
Principiell värmarinstallation i en personbil .................................................................................................802
803
Inbyggnadsbegränsningar, bränslesystem ................................................................................................. 802
804
Webasto original bränsle T-rör.................................................................................................................... 803
805
Rör-/slangförbindning.................................................................................................................................. 804
806
Doseringspump DP2, tillåtet monteringsläge.............................................................................................. 804
807
Monteringsläge avgassystemets mynning .................................................................................................. 805
808
Montering/demontering av tidur .................................................................................................................. 806
901
Byte av cirkulationspump (Thermo Top C) ................................................................................................. 902
902
Demontering av värmaren ..........................................................................................................................904
IV
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