Grizzly700-Service-manual-201-300(1).pdf

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AC MAGNETO
ENG
E
10
7 Nm (0.7 m • kg, 5.1 ft • Ib)
15
6
12
E
11
17
E
14
LT
LT
1
16
2
6
E
9
LT
E
8
New
13
7
10 Nm (1.0 m • kg, 7.2 ft • Ib)
3
LT
LS
LT
LT
LT
7 Nm (0.7 m • kg, 5.1 ft • Ib)
30 Nm (3.0 m • kg, 22 ft • Ib)
7 Nm (0.7 m • kg, 5.1 ft • Ib)
70 Nm (7.0 m • kg, 50 ft • lb)
(10)
New
5
6 Nm (0.6 m • kg, 4.3 ft • Ib)
4
10 Nm (1.0 m • kg, 7.2 ft • Ib)
Order
Job/Part
Q’ty
Remarks
5
AC magneto cover gasket
1
6
Dowel pin
2
7
Lead holder
1
8
Crankshaft position sensor
1
9
Stator coil
1
10
Torque limiter
1
11
Starter idle gear
1
12
Starter idle gear shaft
1
13
AC magneto rotor
1 Refer to “REMOVING THE AC MAG-
NETO ROTOR” and “INSTALLING THE
AC MAGNETO ROTOR”.
14
Starter clutch
1
15
Woodruff key
1
16
Starter wheel gear
1
4 - 43
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AC MAGNETO
ENG
E
10
7 Nm (0.7 m • kg, 5.1 ft • Ib)
15
6
12
E
11
17
E
14
LT
LT
1
16
2
6
E
9
LT
E
8
New
13
7
10 Nm (1.0 m • kg, 7.2 ft • Ib)
3
LT
LS
LT
LT
LT
7 Nm (0.7 m • kg, 5.1 ft • Ib)
30 Nm (3.0 m • kg, 22 ft • Ib)
7 Nm (0.7 m • kg, 5.1 ft • Ib)
70 Nm (7.0 m • kg, 50 ft • lb)
(10)
New
5
6 Nm (0.6 m • kg, 4.3 ft • Ib)
4
10 Nm (1.0 m • kg, 7.2 ft • Ib)
Order
Job/Part
Q’ty
Remarks
17
Washer
1
For installation, reverse the removal pro-
cedure.
4 - 44
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AC MAGNETO
ENG
1
EBS00259
REMOVING THE AC MAGNETO ROTOR
1. Remove:
• lead holder 1
• AC magneto cover
NOTE:
_
Loosen each bolt 1/4 of a turn at a time, in
stages and in a crisscross pattern. After all of
the bolts are fully loosened, remove them.
3
2. Remove:
• AC magneto rotor nut 1
• washer
NOTE:
_
• While holding the AC magneto rotor 2 with
the sheave holder 3 , loosen the AC mag-
neto rotor nut.
• Do not allow the sheave holder to touch the
projection on the rotor.
2
1
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
1
3. Remove:
• AC magneto rotor 1
(with the starter clutch)
• woodruff key
CAUTION:
To protect the end of the crankshaft, place
an appropriate sized socket between the
flywheel puller set center bolt and the
crankshaft.
2
NOTE:
• Use the flywheel puller 2 .
• Install the flywheel puller bolts to the
threaded holes of the starter clutch.
• Make sure the flywheel puller is centered
over the AC magneto rotor.
4 - 45
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719899475.031.png
 
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AC MAGNETO
ENG
Flywheel puller
90890-01362
Heavy duty puller
YU-33270-B
2
EBS00262
CHECKING THE STATOR COIL AND
CRANKSHAFT POSITION SENSOR
1. Check:
• stator coil 1
• crankshaft position sensor 2
Damage Replace the crankshaft position
sensor/stator assembly.
1
1
EBS00263
CHECKING THE STARTER CLUTCH
1. Check:
• starter one-way clutch 1
Cracks/damage Replace.
• bolts 2
Loose Replace with a new one, and
clinch the end of the bolt.
NOTE:
_
The arrow mark on the starter clutch must face
inward, away from the AC magneto rotor.
LT
2
É
Starter clutch bolt
30 Nm (3.0 m · kg, 22 ft · lb)
LOCTITE ®
È
a. Install the starter wheel gear to the starter
clutch, and hold the starter clutch.
b. When turning the starter wheel gear
counter clockwise È , the starter clutch and
the wheel gear should be engaged.
If not, the starter clutch is faulty. Replace it.
c. When turning the starter wheel gear clock-
wise É , the starter wheel gear should turn
freely.
If not, the starter clutch is faulty. Replace it.
4 - 46
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AC MAGNETO
ENG
2. Check:
• starter idle gear teeth
• starter wheel gear teeth
Burrs/clips/roughness/wear Replace.
3. Check:
• starter wheel gear
(contacting surface)
Damage/pitting/wear Replace.
CHECKING THE TORQUE LIMITER
• torque limiter
Damage/wear Replace.
NOTE:
Do not disassemble the torque limiter.
1
EBS00268
INSTALLING THE AC MAGNETO ROTOR
1. Install:
• stator coil 1
LT
7 Nm (0.7 m · kg, 5.1 ft · lb)
a
Stator coil bolt
7 Nm (0.7 m · kg, 5.1 ft · lb)
b
NOTE:
Align the projection a on the stator coil with
the slot b in the AC magneto cover.
2. Apply:
• Sealant 1
(into the slit)
1
Yamaha bond No. 1215
90890-85505
(Three bond No.1215 ® )
4 - 47
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