004 Volkswagen Passat-Official Factory Repair Manual (2.8 Liter VR6 2V Engine Mechanical) 1995-1997.pdf

2.8 Liter VR6 2V Engine Mechanical, Engine Code(s): AAA

00 - General, Technical data

Technical data

Engine number

Engine data

10 - Engine - Assembly

Engine, removing and installing

Vehicles with A/C

Vehicles with manual transmission

Vehicles with automatic transmission

All vehicles:

Installation notes

Tightening torques

Engine/transmission mounts

Engine and transmission, aligning

Rubber engine mount, replacing

A/C components, removing

13 - Engine - Crankshaft, Cylinder block

Engine, disassembly and assembly

Part I

Part II

Part III

Ribbed belt, removing and installing

Valve timing, checking

Valve timing, adjusting

Flywheel sealing flange and drive plate, removing and installing

Crankshaft oil seal - vibration damper end, replacing

Drive plate, removing and installing

Crankshaft, removing and installing

Pistons and connecting rods, disassembling and assembling

Piston and cylinder dimensions

15 - Engine - Cylinder head, Valvetrain

Cylinder head, removing and installing

Cylinder head cover, removing and installing

Cylinder head, installing

Compression testing

Valve train, servicing

Valve seats, reworking

Camshafts, removing and installing

Hydraulic lifters, checking

Valve guides, checking

Valve guides, replacing

Valve stem seals, replacing

17 - Engine - Lubrication

Lubrication system, component removal and installation

Oil filter housing, disassembling and assembling

Oil pump, disassembling and assembling

Oil pressure and oil pressure switch, checking

19 - Engine - Cooling system

Cooling system, component removal and installation

Cooling system component layout (body side)

Cooling system, component layout (engine side)

Coolant thermostat housing, disassembling and assembling

Cooling system, draining and filling

Radiator and radiator fan, removing and installing

Coolant pump, removing and installing

Coolant after-run system, checking

20 - Fuel Supply

Fuel supply system components, removing and installing

Fuel tank assembly and fuel filter, removing and installing

Safety precautions when working on the fuel supply system

Rules for cleanliness

Throttle cable, adjusting

Fuel pump assembly, removing and installing

Fuel pumps, checking

EVAP system components, removing and installing

Fuel tank ventilation, checking

26 - Exhaust system, Emission controls

Exhaust system components, removing and installing

Exhaust manifold, front exhaust pipe and three-way catalyst assembly, component

layout

Muffler system and mountings, component layout

Exhaust gas recirculation system

Exhaust Gas Recirculation (EGR) valve, checking

Secondary Air Injection system, function

Secondary Air Injection system components, removing and installing

Combi-valve, checking

Secondary Air Injection pump motor, checking

Secondary Air Injection solenoid valve, checking

Combi-valve and Secondary Air Injection pump motor, removing and installing

Plik z chomika:

Inne pliki z tego folderu:

Inne foldery tego chomika: