Torque_DRZ400S.pdf

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DRZ400S Torque Specs
Unless otherwise noted, source is:
Loctite
lb-ft
in-lb
Notes
Source
Color
EXHAUST
Exhaust Pipe Nut and Bolt
16.5
198.0
at manifold
Blue
Muffler Connection Bolt
14.5
174.0
above rear brake lever
Blue
Muffler Mounting Bolt
16.5
198.0
on rt passenger peg bracket
Blue
Muffler Mounting Nut
16.5
198.0
on muffler tab below rear end of seat
Blue
Spark Arrestor Bolts
8.0
96.0
Blue
ENGINE & TRANSMISSION
Cylinder Head Cover Bolt Initial
7.0
84.0
Cylinder Head Cover Bolt Final
10.0
120.0
Spark Plug
8.0
96.0
Engine Oil Drain Plug (Case)
15.0
180.0
Engine Oil Drain Plug (Frame)
13.0
156.0
Oil Filter Cap
"Tighten Securely"
Drive Chain Roller Mount Bolts
29.0
348.0
Countershaft (Front Sprocket) Nut
79.5
954.0
Red Loctite the splines and nut
Red
Primary Drive Gear Nut
101.5
1,218.0
Red Loctite the splines and nut
Red
Cam Chain Tensioner Mount Bolt
7.0
84.0
COOLING
Air Bleeder Bolt (Coolant)
4.0
48.0
FRONT WHEEL
Front Axle Pinch Bolts
13.0
156.0
Tighten these before Axle Nut
Blue
Front Axle Nut
30.5
366.0
Tighten after pinch nuts
Blue
Frt Brake Disc Mount Bolt
7.0
84.0
Spoke Nipple
2.0
24.0
FRONT BRAKE
Frt Air Bleeder Valve
5.5
66.0
Frt Brake Master Cyl Clamp Bolts
7.0
84.0
Frt Brake Caliper Mount Bolt
19.0
228.0
Frt Brake Pad Mount Pin
13.0
156.0
Frt Brake Hose Union Bolt
16.5
198.0
REAR WHEEL & SWINGARM
Rear Axle Nut
72.5
870.0
US/Canada - Don't forget cotter pin
Rear Sprocket Nut
21.5
258.0
Rear Brake Disc Mounting Bolt
7.0
84.0
Swingarm Pivot Nut
55.5
666.0
Rear Shock Mount Nut (Upr & Lwr)
40.0
480.0
Cush Rod & Lever Mount Nuts
72.5
870.0
Spoke Nipple
2.0
24.0
REAR BRAKE
Rear Air Bleeder Valve
5.5
66.0
Rear Brake Master Cyl Mount Bolt
7.0
84.0
Rear Brake Caliper Axle
20.0
240.0
Rear Brake Pad Mount Pin
13.0
156.0
Rear Brake Hose Union Bolt
16.5
198.0
Rear Brake Rod Lock Nut
13.0
156.0
Rear Brake Pedal Bolt
21.0
252.0
HANDLEBAR & FORKS
Front Fork Lower Clamp Bolt
23.0
276.0
Blue
Front Fork Upper Clamp Bolt
21.5
258.0
Blue
Front Fork Damper Rod Bolt
58.0
696.0
Front Fork Cap Bolt
16.5
198.0
Steering Stem Head Nut
65.0
780.0
Blue
Handlebar Clamp Bolt
16.5
198.0
Blue
FRAME
Seat Rail Mounting Nut (U & L)
25.5
306.0
Blue
Side Stand Bolt
36.0
432.0
Blue
Side Stand Nut
40.0
480.0
Blue
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