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XJ
LUBRICATION AND MAINTENANCE 0 - 1
LUBRICATION AND MAINTENANCE
TABLE OF CONTENTS
page
page
LUBRICANTS
TABLE OF CONTENTS
page
page
SERVICE PROCEDURES
PARTS AND LUBRICANT RECOMMENDATIONS
brand parts,
lubricants and chemicals be used. Mopar provides
the best engineered products for servicing Daimler-
Chrysler Corporation vehicles.
t
INTERNATIONAL SYMBOLS
DaimlerChrysler Corporation uses international
symbols to identify engine compartment lubricant
and fluid inspection and fill locations (Fig. 1).
CLASSIFICATION OF LUBRICANTS
Only lubricants bearing designations defined by
the following organization should be used to service a
DaimlerChrysler Corporation vehicle.
²
Fig. 1 International Symbols
ENGINE OIL
Society of Automotive Engineers (SAE)
SAE VISCOSITY RATING INDICATES ENGINE OIL VISCOSITY
An SAE viscosity grade is used to specify the vis-
cosity of engine oil. SAE 30 specifies a single viscos-
ity engine oil. Engine oils also have multiple
viscosities. These are specified with a dual SAE vis-
cosity grade which indicates the cold-to-hot tempera-
ture viscosity range.
²
²
American Petroleum Institute (API) (Fig. 2)
National Lubricating Grease Institute (NLGI)
(Fig. 3)
SAE 30 = single grade engine oil.
SAE 10W-30 = multiple grade engine oil.
DaimlerChrysler Corporation only recommends
multiple grade engine oils.
RECOMMENDATIONS
When service is required, DaimlerChrysler Corpo-
ration recommends that only Mopar
²
²
353058905.001.png
0 - 2
LUBRICATION AND MAINTENANCE
XJ
SERVICE PROCEDURES (Continued)
API QUALITY CLASSIFICATION
This symbol (Fig. 2) on the front of an oil container
means that the oil has been certified by the Ameri-
can Petroleum Institute (API) to meet all the lubri-
cation requirements specified by DailmlerChrysler
Corporation.
Refer to Group 9, Engine for gasoline engine oil
specification.
LUBRICANTS AND GREASES
Lubricating grease is rated for quality and usage
by the NLGI. All approved products have the NLGI
symbol (Fig. 3) on the label. At the bottom NLGI
symbol is the usage and quality identification letters.
Wheel bearing lubricant is identified by the letter
“G”. Chassis lubricant is identified by the latter “L”.
The letter following the usage letter indicates the
quality of the lubricant. The following symbols indi-
cate the highest quality.
Fig. 2 API Symbol
GEAR LUBRICANTS
SAE ratings also apply to multiple grade gear
lubricants. In addition, API classification defines the
lubricants usage.
Fig. 3 NLGI Symbol
1 – WHEEL BEARINGS
2 – CHASSIS LUBRICATION
3 – CHASSIS AND WHEEL BEARINGS
353058905.002.png
XJ
LUBRICATION AND MAINTENANCE 0 - 3
SPECIFICATIONS
MANUAL TRANSMISSION
FLUID CAPACITIES
AX5 (4X2) .................... 3.5L(3.7 qts.)
AX5 (4X4) .................... 3.3L(3.5 qts.)
AX15 (4X2) ................... 3.15 L (3.3 qts.)
AX15 (4X4) ................... 3.15 L (3.3 qts.)
TRANSFER CASE
FUEL TANK
All ........................ 76.4 L (20.2 gal.)
ENGINE OIL W/FILTER CHANGE
SELEC-TRAC 242 ............. 1.3L(2.85 pts.)
COMMAND-TRAC 231 .......... 1.0L(2.2 pts.)
FRONT AXLE
2.5L ......................... 3.8L(4.0 qts.)
4.0L ......................... 5.7L(6.0 qts.)
COOLING SYSTEM
181–FBI .................... 1.48 L (3.13 pts.)
186–FBI ...................... 1.18L (2.5pts.)
REAR AXLE
2.5L ......................... 9.5L(10qts.)*
4.0L ....................... 11.4L(12qts.)**
*Includes 2.2 L (2.3 qts) for coolant recovery reser-
voir.
**Includes 0.9 L (1.0 qt) for coolant recovery reser-
voir.
194–RBI .................... 1.66 L (3.5 pts.*)
8-1/4 ...................... 2.08 L (4.4 pts.**)
* When equipped with TRAC-LOK, include 3.5
ounces of Friction Modifier Additive.
** When equipped with TRAC-LOK, include 4
ounces of Friction Modifier Additive.
AUTOMATIC TRANSMISSION
Dry fill capacity*
AW4 ........................ 7.8L(16.5 pts.)
30RH ....................... 4.67 L (9.86pts.)
*Depending on type and size of internal cooler,
length and inside diameter of cooler lines, or use of an
auxiliary cooler, these figures may vary. Refer to
Group 21, Transmission for proper fluid fill procedure.
POWER STEERING
Power steering fluid capacities are dependent on
engine/chassis options as well as steering gear/cooler
options. Depending on type and size of internal
cooler, length and inside diameter of cooler lines, or
use of an auxiliary cooler, these capacities may vary.
Refer to Section 19 of the service manual for proper
fill and bleed procedures.
0 - 4
LUBRICATION AND MAINTENANCE
XJ
MAINTENANCE SCHEDULES
TABLE OF CONTENTS
page
page
SERVICE PROCEDURES
Rotate the tires at each oil change interval
shown on Schedule “A” (7,500 miles) or every other
interval shown on Schedule “B” (6,000 miles).
²
DESCRIPTION
Service and maintenance procedures for compo-
nents and systems listed in Schedule “A” or “B” can
be found by using the Group Tab Locator index at
the front of this manual. If it is not clear which
group contains the information needed, refer to the
index at the back of this manual.
There are two maintenance schedules that show
proper service based on the conditions that the vehi-
cle is subjected to.
Schedule “A” , lists scheduled maintenance to be
performed when the vehicle is used for general trans-
portation.
Schedule “B” , lists maintenance intervals for vehi-
cles that are operated under the conditions listed at
the beginning of that schedule section.
Use the schedule that best describes the driving
conditions.
Where time and mileage are listed, follow the
interval that occurs first.
Check coolant level, hoses, and clamps.
After completion of off-road operation, the
underside of the vehicle should be thoroughly
inspected. Examine threaded fasteners for looseness.
EMISSION CONTROL SYSTEM MAINTENANCE
The scheduled emission maintenance listed in bold
type on the Maintenance Schedules, must be done at
the mileage specified to assure the continued proper
functioning of the emission control system. These,
and all other maintenance services included in this
manual, should be done to provide the best vehicle
performance and reliability. More frequent mainte-
nance may be needed for vehicles in severe operating
conditions such as dusty areas and very short trip
driving.
FLUID FILL LOCATIONS AND LUBRICATION
POINTS
The fluid fill/check locations and lubrication points
are located in each applicable group.
UNSCHEDULED INSPECTION
At Each Stop For Fuel
²
SCHEDULE “A”
Check engine oil level, add as required.
7,500 Miles (12 000 km) or at 6 months
²
Check windshield washer solvent and add if
required.
Change engine oil.
²
Replace engine oil filter.
Once A Month
²
²
Lubricate steering linkage (4x4 only).
Check tire pressure and look for unusual wear
or damage.
²
15,000 Miles (24 000 km) or at 12 months
²
Inspect battery and clean and tighten terminals
as required. Check electrolyte level and add water as
needed.
²
Change engine oil.
²
Replace engine oil filter.
²
Lubricate steering linkage.
Check fluid levels of coolant reservoir, power
steering, brake master cylinder, and transmission
and add as needed.
²
²
Lubricate steering and suspension ball joints.
Check all lights and all other electrical items for
correct operation.
22,500 Miles (36 000 km) or at 18 months
²
Change engine oil.
²
Replace engine oil filter.
²
Inspect brake linings.
At Each Oil Change
²
²
Lubricate steering linkage (4x4 only).
Inspect exhaust system.
²
Inspect brake hoses.
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²
XJ
LUBRICATION AND MAINTENANCE 0 - 5
SERVICE PROCEDURES (Continued)
30,000 Miles (48 000 km) or at 24 months
²
Flush and replace engine coolant if it has been
30,000 miles (48 000 km) or 24 months since last
change.
²
Change engine oil.
²
Replace engine oil filter.
²
Replace air cleaner element.
Lubricate steering and suspension ball joints.
²
Replace spark plugs.
²
Drain and refill manual transmission fluid.
²
Inspect drive belt, adjust tension as necessary.
82,500 Miles (133 000 km) or at 66 months
²
²
Lubricate steering linkage.
²
Drain and refill automatic transmission fluid.
Change engine oil.
²
Drain and refill transfer case fluid.
²
Replace engine oil filter.
²
Lubricate steering and suspension ball joints.
Flush and replace engine coolant if it has been
30,000 miles (48 000 km) or 24 months since last
change.
²
37,500 Miles (60 000 km) or at 30 months
²
Change engine oil.
Lubricate steering linkage (4x4 only).
²
Replace engine oil filter.
90,000 Miles (144 000 km) or at 72 months
²
²
Lubricate steering linkage (4x4 only).
²
Drain and refill manual transmission fluid.
Change engine oil.
²
Replace engine oil filter.
45,000 Miles (72 000 km) or at 36 months
²
²
Replace engine air cleaner element.
Change engine oil.
²
Replace spark plugs.
²
Replace engine oil filter.
²
Inspect drive belt, adjust tension as necessary.
²
Lubricate steering linkage.
²
Lubricate steering linkage.
²
Inspect brake linings.
²
Drain and refill automatic transmission fluid.
Flush and replace engine coolant at 36 months,
regardless of mileage.
²
²
Drain and refill transfer case fluid.
²
Inspect brake linings.
Lubricate steering and suspension ball joints.
²
Lubricate steering and suspension ball joints.
52,500 Miles (84 000 km) or at 42 months
²
Change engine oil.
97,500 Miles (156 000 km) or at 78 months
²
Change engine oil.
²
Replace engine oil filter.
²
Replace engine oil filter.
Flush and replace engine coolant if not done at
36 months.
²
²
Lubricate steering linkage (4x4 only).
Lubricate steering linkage (4x4 only).
105,000 Miles (168 000 km) or at 84 months
²
Change engine oil.
60,000 Miles (96 000 km) or at 48 months
²
²
Replace engine oil filter.
Change engine oil.
²
Lubricate steering linkage.
²
Replace engine oil filter.
Flush and replace engine coolant if it has been
30,000 miles (48 000 km) or 24 months since last
change.
²
²
Replace engine air cleaner element.
²
Replace ignition cables.
²
Replace spark plugs.
Lubricate steering and suspension ball joints.
²
Inspect drive belt, adjust tension as necessary.
112,500 Miles (180 000 km) or at 90 months
²
²
Lubricate steering linkage.
²
Drain and refill automatic transmission fluid.
Change engine oil.
²
Drain and refill transfer case fluid.
²
Replace engine oil filter.
²
Lubricate steering and suspension ball joints.
²
Inspect brake linings.
Flush and replace engine coolant if it has been
30,000 miles (48 000 km) or 24 months since last
change.
²
67,500 Miles (108 000 km) or at 54 months
²
Change engine oil.
²
Replace engine oil filter.
Lubricate steering linkage (4x4 only).
²
Inspect brake linings.
²
Drain and refill manual transmission fluid.
²
Lubricate steering linkage (4x4 only).
120,000 Miles (192 000 km) or at 96 months
²
75,000 Miles (120 000 km) or at 60 months
²
Change engine oil.
Change engine oil.
²
Replace engine oil filter.
²
Replace engine oil filter.
²
Replace engine air cleaner element.
²
Lubricate steering linkage.
²
Replace ignition cables.
²
Replace spark plugs.
²
Inspect drive belt, adjust tension as necessary.
²
²
²
²
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