2012_S60_(11-)_supplement_early_production_wiring_diagram.pdf

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VOLVO S60 (11-)
WIRING DIAGRAM 2012 SUPPLEMENT
TP 39204202
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Vehicles with SRS (Airbag)/SIPS bag/IC
(Inflatable curtain)
Warning!
Extra caution must be exercised when working on vehicles equipped with SRS/SIPS bag/IC
in order to avoid:
1. Personal injuries when performing repair work.
2. Damage or malfunction of the SRS/SIPS bag/IC system.
Work involving the SRS/SIPS bag/IC systems or other components in the vehicle that may
affect the SRS/SIPS bag/IC systems must always be performed by an authorized Volvo
workshop.
In case of doubt, consult the SRS and SIPS bag/IC service manual.
Is the vehicle equipped with SRS/SIPS bag/IC?
Vehicles with SRS are most easily recognized by the letters SRS in the center of the steering
wheel. If the vehicle also has a passenger side airbag, the letters SRS are stamped on the
dashboard above the glove compartment. SRS vehicles from 1993 and onward also have
explosive seat belt tensioners. SIPS bags are only installed on SRS vehicles from 1995 and
onward. SIPS bag decals are located on the windshield and seat compartment. Vehicles with
IC can be recognized by the letters IC on the C/D panel (4 door) or the B panel (5 door).
General recommendations
• Be especially careful when working on or around SRS, SIPS, and IC components.
• Make sure that no wires are pinched, frayed, or pierced.
• Never fit accessories by the sensors.
• Where applicable, work on the steering wheel, steering shaft, or steering gear must be done
in accordance with the methods in the SRS section of VIDA.
• Certain components of the aforementioned systems must be grounded while working. Read
the appropriate sections in VIDA.
• Do not install any accessories in the areas between the A and B-posts, the B and C-posts,
and the C and D-posts.
Test terminal
Fuse in cargo compartment auxiliary fuse box
Changes introduced up to October 2010 inclusive
Any changes made to the vehicle after this date are not included in the manual. If necessary,
refer to service bulletins.
Volvo models are sold in versions adapted for different markets. These adaptations depend
on factors such as legal requirements, taxation, and market demands.
This manual may therefore include illustrations and text that do not apply to the vehicles in
your country.
Ordering :
Electronic Wiring Diagrams (EWDs) can be ordered from the Technical Information Shop
(TIS) at www.volvocarstechinfo.ford.com/vss
We retain the right to make modifications.
© Volvo Car Corporation
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Table of Contents 1:2
Vehicles with SRS (Airbag)/SIPS bag/IC
(Inflatable curtain) .......................................................... 2
Explanations .................................................................. 6
Abbreviations ................................................................. 6
How to use the wiring diagrams 1:2............................... 7
Overview without Start/stop function ............................ 9
Overview with Start/stop function ................................ 10
Overview, Distribution box in engine compartment ..... 11
Overview, Distribution box in cargo compartment ....... 12
Overview, Distribution box in passenger compartment 13
Group 27 Engine controls
Cruise control 4-Cyl. Turbo ........................................... 47
Cruise control 4-Cyl. Turbo 1.6l .................................... 48
Cruise control 4-Cyl. Diesel DV6C................................ 49
Cruise control, 5-Cyl. Diesel EU5 ................................. 50
Cruise control 5 & 6 Cyl. Turbo..................................... 51
Start-/Stop function 4-Cyl. 1.6l Turbo............................ 52
Start-/Stop function 4-Cyl. 1.6l Diesel DV6C ................ 53
Group 28 Ignition and control system
Engine management system 4-Cyl. 1.6l Turbo 1:2...... 54
Engine management system 4-Cyl. 2.0l Turbo 1:2...... 56
Engine management system, 5-Cyl. Turbo 1:2............ 58
Engine management system, 6-Cyl. Turbo 1:2............ 60
Engine management system, 4-Cyl. Diesel DV6C 1:3 62
Engine management system, 5-Cyl. Diesel
EURO5 1:3 .................................................................. 65
Emission control 4-Cyl. Turbo 1.6l ............................... 68
Emission control 5-Cyl. Turbo...................................... 69
Fuses
Distribution box in engine compartment F1-F7............. 14
Distribution box in engine compartment F8-F23........... 15
Distribution box in engine compartment F27-F36......... 16
Distribution box in engine compartment F37-F38......... 17
Distribution box in engine compartment F39-F44......... 18
Central Electronic Module (CEM) F1 - F8..................... 19
Central Electronic Module (CEM) F9 - F19................... 20
Central Electronic Module (CEM) F20 - F24................. 21
Distribution box in passenger compartment F1 - F17... 22
Distribution box in passenger compartment F18 - F30. 23
Distribution box in engine compartment, cold zone ...... 24
Distribution box in cargo compartment FA1-FA11........ 25
Battery PF1-PF2 ........................................................... 26
Group 32 Alternator and voltage regulator
Power supply 4-Cyl. without Start/Stop........................ 70
Power supply 4-Cyl. with Start/Stop............................. 71
Power supply 5-Cyl. & 6-Cyl. ....................................... 72
Group 33 Starting system
Starting system 4-Cyl................................................... 73
Starting system 5- & 6-Cyl. .......................................... 74
Relays
Relays in the engine compartment .............................. 27
Relays in the engine compartment and passenger
compartment................................................................ 28
Relays in cargo compartment ...................................... 29
Group 35 Lighting
Beam length adjustment, manual ................................ 75
Active headlight ........................................................... 76
Brake lights V60........................................................... 77
Ground connections
Overview...................................................................... 30
31/1 - 31/7 ................................................................... 31
31/10 - 31/15 continues ............................................... 32
31/15 - 31/68 ............................................................... 33
31/83 - 31/89 ............................................................... 34
31/90 - 31/XX10........................................................... 35
31/XX14 - 31/XX15 ...................................................... 36
Group 36 Additional electrical equipment
Wiper/washer windshield ............................................. 78
Washer headlights ....................................................... 79
Horn ........................................................................ 80
Keyless vehicle 1:2 ...................................................... 81
Anti-theft alarm ............................................................ 83
Collision warning with power brake booster................. 84
Alcohol lock.................................................................. 85
Control modules
Overview locations....................................................... 37
Overview designations................................................. 38
Central Electronic Module (CEM) 1:3 .......................... 39
Data communication, High speed CAN ....................... 42
Data communication Local CAN.................................. 43
Data communication LIN 1:2 ....................................... 44
Steering Wheel Module (SWM) ................................... 46
Group 39 Other
Cellular phone 1:2........................................................ 86
Parking camera front.................................................... 88
Bluetooth Handsfree .................................................... 89
Navigation system and Traffic information, portable.... 90
TP39204202 S60 (11-)
3
Table of Contents 2:2
Group 43 Transmission
Automatic transmission, TF-80SC AWD...................... 91
Automatic transmission MPS6..................................... 92
Component illustrations ..........................169
Index 1:2 ....................................................209
Group 59 Brake system
Brake control system & DSTC ..................................... 93
List of components 1:4 ............................211
Group 64 Steering
Speed dependent power steering................................ 94
Group 83 Doors and openings
Central locking rear doors............................................ 95
Central locking cargo compartment S60...................... 96
Central locking tailgate V60 ......................................... 97
Group 85 Interior equipment
Heated rear seat .......................................................... 98
Group 87 Climate control system
Climate control system, 4-Cyl. Turbo 1:2..................... 99
Climate control system 4-Cyl. Diesel 1:2 ................... 101
Climate control system 5- & 6-Cyl. 1:2 ...................... 103
Climate control system PTC-elements ...................... 105
Group 88 Internal equipment
Rear-view mirror with automatic dimming.................. 106
Supplemental restraint system 1:2 ............................ 107
Group 89 Body other
Radiator masking blind .............................................. 109
Connectors .............................................. 110
Branching points .....................................136
Cable harness routing in vehicle
Harness engine, 4-Cyl. Turbo 1.6l .............................. 147
Harness engine 4-Cyl. Turbo...................................... 147
Harness engine, 6-Cyl. Turbo..................................... 148
Harness engine, Diesel 2.0l........................................ 149
Harness engine, Diesel 2.4l........................................ 150
Engine compartment harness LHD............................. 151
Engine compartment harness RHD ............................ 152
Harness dashboard, LHD ........................................... 153
Harness Dashboard, RHD .......................................... 154
Harness Floor, LHD S60............................................. 155
Harness Floor, RHD S60 ............................................ 156
Floor Harness, LHD V60............................................. 157
Harness Floor, RHD V60 ............................................ 158
Harness infotainment, LHD S60 ................................. 159
Harness infotainment, RHD S60................................. 160
Harness infotainment, LHD V60 ................................. 161
Harness infotainment, RHD V60................................. 162
Roof harness, S60 ...................................................... 163
Roof harness V60 ....................................................... 163
Center console harness.............................................. 164
Tunnel harness ........................................................... 164
Harness front door, left ............................................... 165
Harness front door, right ............................................. 165
Harness rear door, left ................................................ 166
Harness rear door, right.............................................. 166
Trunk lid/tailgate harness, S60 ................................... 167
Trunk lid/tailgate harness, V60 ................................... 167
Harnesses rear axle.................................................... 168
TP39204202 S60 (11-)
4
TP39204202 S60 (11-)
5

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