Suntour Workshop Book 2007.pdf

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workshop book
Disclaimer
English
Warning!
Only trained bike mechanics are allowed to carry out repairs and service work on
SR SUNTOUR suspension forks.
Deutsch
German
Achtung!
Es ist ausschließlich ausgebildeten Zweiradmechaniker erlaubt Reparatur- und
Servicearbeiten an SR SUNTOUR Federgabeln vorzunehmen.
Français
French
Attention!
Uniquement les mécaniciens cycle certiiés sont autorisés à réparer et entretenir
les fourches SR SUNTOUR
Italiano
Italian
Attenzione:
Escluso persone istruiti e qualiicati in meccanico di biciclette e permesso di
aggiustare le SR SUNTOUR forcelle, non appena i lavori di servizi.
Česky
Czech
*POZOR!
Opravy a servisní práce na vidlicích SR SUNTOUR jsou povoleny pouze
proškoleným mechaniku*m
Polski
Polish
Uwaga!
Tylko przeszkolonym mechanikom rowerów wolno dokonywać napraw i serwisu
widelców amortyzowanych irmy SR SUNTOUR
Español
Spanish
ATENCION!
Sólo se permite llevar a cabo trabajos de reparación y servicio en las horquillas de
suspension de SR SUNTOUR a mecánicos de bicicleta competentes.
Русский
Russian
Внимание!
Ремoнт и сервисные работы по вилкам SR SUNTOUR разрешается
производить исключительно специализированным и обученным механикам.
中文
Chinese
注意 !
只有接受過訓練的技工才會被允許進行修補 SR SUNTOUR 的避震前叉及服務性
質的工作.
日本語
Japanese
注意 !
SR SUNTOUR のサスペンションホークは訓練を受けたメカニックのみ修理およ
びサービス
が許されています。
Български
език
Bulgarian
Внимание!
Амортисьорните вилки SR SUNTOUR, могат да бъдат ремонтирани и
поддръжани, само от оторизирани механици преминали курсовете за
обучение!
SR SUNTOUR workshop book, version 2008/Mar/25 page 3
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workshop book
Table Of Contents
Disclaimer..........................................................................................3
V. Charts ........................................................... 55
Overview of the fork systems.................................................. 56
Suspension Fork Air Pressure and Oil Level Chart ........... 58
Rear Shock Pressure and Oil Level Chart............................. 61
Coil Spring Chart.......................................................................... 62
Maximum possible rotor diameter ....................................... 71
Serial Number Explanation ...................................................... 72
Tightening Torque Chart........................................................... 73
Oil Type Chart ............................................................................... 74
I. Introduction ................................................... 7
Introduction .....................................................................................8
Abbreviations...................................................................................9
Addresses ....................................................................................... 10
SR SUNTOUR corporate.................................................................................. 10
Worlwide Distributors .................................................................................... 10
II. Owner’s manuals ......................................... 13
Suspension Front Fork with Coil Spring or MCU .............. 14
Suspension Front Fork with <Air/Air> / <air/hydraulic>
or <coil spring/hydraulic> system ...................................... 16
Rear Shock: Suntour RS6-XC PRO-LO, RS6-XC Pro-RL,
RS7-EPICON-DA............................................................................ 21
DH-CT-600-Series Hub Dynamo............................................. 25
VI. Fork Maintenance Manuals ...................... 75
Fork Maintenance........................................................................ 76
Maintenance ................................................................................. 76
Regular Maintenance: ................................................................ 76
Important advice for fork service........................................... 77
How to Replace Remote-Lock-Out +
Damping (RLD) cartridge.......................................................... 78
How to replace Remote-Lock-Out +
Damping (RLD) cartridge ........................................................ 82
How to replace Lock-Out (LO) cartridge ............................ 85
How to replace the Travel-Adjust (TA) cartridge .............. 89
Old travel adjust top cap unit.......................................................................89
New travel adjust top cap unit .....................................................................92
How to solve air leaking problems ....................................... 94
How to solve hydraulic Lock-Out issues.............................. 96
How to solve Mechanical-Lock-Out (MLO) issues............ 98
How to convert the travel of an Axon fork .......................103
How to convert the travel of an
Epicon Suspension fork...........................................................108
How to change slider sleeves (plugged dust seals) .....113
How to change slider sleeves (pressed-in dust seals) . 116
III. Service manuals ......................................... 27
Mounting the remote lock-out single lever....................... 28
Lock-out function setting..............................................................................30
Mounting the remote lock-out single lever....................... 31
Lock-out function setting:.............................................................................33
Mounting and Operating the remote travel
adjust control – New TA Lever................................................. 34
Mounting and Operating the remote travel
adjust control – Old TA Lever .................................................. 36
Travel adjustment setting .............................................................................38
Operating the hydraulic rebound damping ...................... 39
Use and function of the hydraulic rebound damping ...........................39
Increase rebound speed.................................................................................39
Fork Model: Duro 2006...................................................................................39
Fork Model: Duro DJ 2007 - 2008.................................................................39
Fork Model: Axon / Epicon ............................................................................39
Decrease rebound speed ...............................................................................40
Fork Model: Duro DJ 2006 .............................................................................40
Setting the SAG for SR Suntour Forks................................... 41
Setting SAG for air spring forks .................................................................... 41
Setting sag for rear suspension....................................................................44
Use and function of the Lock-Out system .......................... 45
Function of the Lock-Out knob: ...................................................................45
VII. Exploded views
SR SUNTOUR Suspension Forks ................... 119
SF7A XO N - RLD .........................................................................................................12 0
SF7CR-8R .................................................................................................................. 121
SF7CR-8R-MLO .......................................................................................................12 2
SF7CR-8V-MLO........................................................................................................123
SF7CR-8V ..................................................................................................................124
SF8DUROLUX20-TS................................................................................................125
SF8DUROLUX 20-1.5..............................................................................................126
SF8 DURO FR20-160...............................................................................................127
SF7DURO-DJ-D.......................................................................................................128
SF7DURO-DJ-E .......................................................................................................129
SF8EPICON-RLD......................................................................................................13 0
SF7EPICON-RL......................................................................................................... 131
SF8EPICON-LOD .....................................................................................................132
IV. Instruction Sheet for Suspension
seat post SP-NCX-D3and SP-NEX-D4 ............. 47
Suspension Seat Post Instruction Sheet.............................. 48
Before using the suspension seat post .......................................................48
Installation of the Suspension Seat Post ...................................................49
Installation of the saddle...............................................................................49
Performance Tuning ....................................................................................... 51
How to increase the preload of the suspension seat post? ................... 51
How to change coil springs...........................................................................52
SR SUNTOUR workshop book, version 2008/Mar/25 page 5
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