Xl_02.pdf

Automation

XL25/XL50/XL80

Stepper Drives

User Guide

Part No: 1600.286.02 March, 2002

IMPORTANT INFORMATION FOR USERS

Installation and Operation of Motion Control Equipment

It is important that motion control equipment is installed and operated in such a way that all applicable safety

requirements are met. It is your responsibility as an installer to ensure that you identify the relevant safety

standards and comply with them; failure to do so may result in damage to equipment and personal injury. In

particular, you should study the contents of this user guide carefully before installing or operating the

equipment.

The installation, set-up, test and maintenance procedures given in this User Guide should only be carried

out by competent personnel trained in the installation of electronic equipment. Such personnel should be

aware of the potential electrical and mechanical hazards associated with mains-powered motion control

equipment - please see the safety warning below. The individual or group having overall responsibility for

this equipment must ensure that operators are adequately trained.

Under no circumstances will the suppliers of the equipment be liable for any incidental, consequential or

special damages of any kind whatsoever, including but not limited to lost profits arising from or in any way

connected with the use of the equipment or this user guide.

SAFETY WARNING

High-performance motion control equipment is capable of producing rapid movement and very high forces.

Unexpected motion may occur especially during the development of controller programs. KEEP WELL

CLEAR of any machinery driven by stepper or servo motors. Never touch any part of the equipment while it

is in operation.

This product is sold as a motion control component to be installed in a complete system using good

engineering practice. Care must be taken to ensure that the product is installed and used in a safe manner

according to local safety laws and regulations. In particular, the product must be enclosed such that no part

is accessible while power may be applied.

This and other information from Parker-Hannifin Corporation, its subsidiaries and authorised distributors

provides product or system options for further investigation by users having technical expertise. Before you

select or use any product or system, it is important that you analyse all aspects of your application and

review the information concerning the product in the current product catalogue. The user, through its own

analysis and testing, is solely responsible for making the final selection of the system and components and

assuring that all performance, safety and warning requirements of the application are met.

If the equipment is used in any manner that does not conform to the instructions given in this user guide,

then the protection provided by the equipment may be impaired.

The information in this user guide, including any apparatus, methods, techniques, and concepts described

herein, are the proprietary property of Parker Electromechanical Division or its licensers, and may not be

copied, disclosed, or used for any purpose not expressly authorised by the owner thereof.

Since Parker Electromechanical constantly strives to improve all of its products, we reserve the right to

modify equipment and user guides without prior notice. No part of this user guide may be reproduced in any

form without the prior consent of Parker Electromechanical Division.

Product Type:

XL25, XL50 & XL80

The above product is in compliance with the requirements of directives

• 73/23/EEC

Low Voltage Directive

• 93/68/EEC

CE Marking Directive

• 89/336/EEC

Electromagnetic Compatibility Directive

Provided the installation requirements described in this user guide are met, and there are

no special requirements of the installation and operating environment so that the

application may be considered typical, the XL drive series installation will conform to the

protection requirements of Council Directive 89/336/EEC as amended by Directive

92/31/EEC on the approximation of the laws of the Member States relating to

Electromagnetic Compatibility when operated and maintained as intended.

In assessing the overall compliance of an installation consideration must also be given to

the effects of mains harmonics and flicker when interfacing the total supply system to the

public low voltage supply system.

In accordance with IEC 61800-3:1997 (Adjustable speed electrical power drive systems)

this product is of the restricted sales distribution class which meets the needs of an

industrial environment when installed as directed. However, further measures may need

to be taken for use of the product in a domestic environment.

WARNING – Risk of damage and/or personal injury

The XL drives and XL_PSU power supply described in this user guide contain no

user-serviceable parts. Attempting to open the case of any unit, or to replace any

internal component, may result in damage to the unit and/or personal injury.

Contact Addresses

For engineering

assistance in Europe:

assistance in Germany

Parker Hannifin plc

Parker Hannifin GmbH

Electromechanical

Division - Digiplan

Division - Hauser

21 Balena Close

P. O. Box: 77607-1720

Poole, Dorset

Robert-Bosch-Str. 22

England, BH17 7DX

D-77656 Offenburg, Germany

Tel: +44 (0)1202-699000

Tel: +49 (0)781 509-0

Fax: +44 (0)1202-695750

Fax: +49 (0)781 509-176

e-mail: sales.digiplan@parker.com

e-mail: sales.hauser@parker.com

e-mail: support.digiplan@parker.com

Website: www.parker-emd.com

For engineering

assistance in Italy

assistance in the U.S.:

Parker Hannifin SpA

Parker Hannifin Corporation

Divisione SBC

Compumotor Division

20092 Cinisello Balsamo

5500 Business Park Drive, Suite D

Milan,

Rohnert Park

Italy Via Gounod, 1

CA 94928

USA

Tel: +39 02 6601 2478

Tel: (800) 358-9070

Fax: +39 02 6601 2808

Fax: (707) 584-3793

FaxBack System: (800) 936-6939

e-mail: sales.sbc@parker.com

e-mail: tech_help@cmotor.com

Website: www.parker-emd.com

Website: www.compumotor.com

Symbols used, have the following meanings:

Caution -

Refer to the

accompanying documentation

Protective conductor terminal

CONTENTS

Contents

1. Introduction...........................................................................................................1

2. Mechanical Installation .........................................................................................3

3. Electrical Installation.............................................................................................9

4. Control of XL Step Direction Drives......................................................................33

5. Maintenance and Troubleshooting .......................................................................43

6. Hardware Reference ............................................................................................47

Index..........................................................................................................................53

User Guide Change Summary

This user guide, version 1600.286.02, is the second version of the XL25/XL50/XL80

Stepper Drives User Guide.

When a user guide is updated, the new or changed text is differentiated with a change

bar in the outside margin (this paragraph is an example). If an entire section is changed,

the change bar is located on the outside margin of the section title.

Major changes in revision 02 include:

Addition of XL80 information

SY motor range

XL PSU information

Correction of input supply voltage range

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