5HP19.pdf

ZF 5HP19 Automatic Transmission - Spare Parts Catalog

Table of Contents

5HP19 Transmission Overview (North American Applications)

Make / Model / Model Year

0 2

5HP19 Technical Information

Torque, Gear Ratio & Weight

0 3

Transmission Oil Reference Guide

0 3

5HP19 Lubrications

0 3

5HP19 Technical Literature

0 3

5HP19 General Transmission Oil Filling Procedure

0 4

5HP19 Spare Parts

How To Use This Catalog

0 6

Gearbox Housing Group

0 7

Oil Sump Group

0 9

Oil Supply Group

utput roup

Converter Group

Planetary Drive Groups

Clutch Pack Groups

5HP19 Valve Body

Duct Plate Group

Valve Housing Groups

5HP19 Selective Shims, Snap Rings & Kit Content

5HP19 Selective Shims & Snap Rings

5HP19 Kit Content

Miscellaneous

Quotation / Order Form

otes

For Reference Only

ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Transmission Overview (North American Applications)

Make / Model / Model Year – BMW (A5S 325Z)

Make Model

Style

Model Year From – Up t o Code

OE Part #

ZF Part #

BMW 320i

E46 Sedan

2000 –

TN 24 00 1 423 928 1060 000 008

BMW 323Ci E46 Convertible 2000

03/00 –

RU 24 00 1 422 912 1060 000 005

BMW 323Ci E46 Coupe

2000

03/00 –

RU 24 00 1 422 912 1060 000 005

BMW 323i

E46 Sedan

2000

03/00 –

RU 24 00 1 422 912 1060 000 005

BMW 323i

E46 Touring

2000

03/00 –

RU 24 00 1 422 912 1060 000 005

BMW 325Ci E46 Convertible 2000 –

TT 24 00 1 423 930 1060 000 009

BMW 325Ci E46 Coupe

2000 –

TT 24 00 1 423 930 1060 000 009

BMW 325i

E46 Sedan

2000 –

– 03/02 TT 24 00 1 423 930 1060 000 009

BMW 325i

E46 Touring

2001 –

03/01 –

TT 24 00 1 423 930 1060 000 009

BMW 330Ci E46 Convertible 1999 –

TU 24 00 1 423 932 1060 000 010

BMW 330Ci E46 Coupe

1999 –

TU 24 00 1 423 932 1060 000 010

BMW 330i

E46 Sedan

1999 –

TU 24 00 1 423 932 1060 000 010

BMW 525i

E39 Sedan (M52) 2001 –

03/01 –

TT 24 00 1 423 930 1060 000 009

BMW 525i

E39 Touring (M52) 2001 –

03/01 –

TT 24 00 1 423 930 1060 000 009

BMW 530i

E39 Sedan (M52) 2001 – 2002 03/01 –

TU 24 00 1 423 932 1060 000 010

Note: This spare parts catalog includes only transmission specification numbers for North American

applications. For all other 5HP19 transmission specification numbers, please contact your preferred ZF

passenger car transmission distributor for more information about available spare parts and kits.

Type Plate: Located on the main housing of transmission. Please refer to ZF transmission

specification # when searching for spare parts and kits in this catalog (last three digits).

ZF Transmission Specification #

Vehicle Manufacturer Transmission #

For Reference Only

Transmission Serial #

ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Technical Information

Torque, Gear Ratio & Weight

Input Torque

1 st

Gear

2 nd

Gear

3 rd

Gear

4 th

Gear

5 th

Gear

Rev

Gear

Weight

(approximate)

Oil Capacity

(approximate)

300 Nm

3.67 2.00 1.41 1.00 0.74 4.10 ~79 kg (174 lbs.) ~9.2 liter (9.8 quart)

Transmission Oil Reference Guide

Make

Oil Grade

Type Plate (color)

ZF Part #

OE Part #

BMW ESSO LT 71141

Green

1060 000 005

24 00 1 422 912

1060 000 008

24 00 1 423 928

1060 000 009

24 00 1 423 930

1060 000 010

24 00 1 423 932

5HP19 Lubrications

Amount

ZF Part #

Description

Where used

(1060 000 ___)

Notes

20 Liter 0671 090 166 Oil ESSO LT 71141 (Canister) All

205 Liter 0671 090 169 Oil ESSO LT 71141 (Drum)

All

5HP19 Technical Literature

Language ZF Part #

Description

Where used

(1060 000 ___)

Notes

English 5HP19FD

5HP19 Functional Description All

English 5HP19REP 5HP19 Repair Manual

All

English 1060 764 001 5HP19 Wall Chart

All

English 5HPVBMAN 5-Speed Valve Body Manual

All

For Reference Only

ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Technical Information (continued)

5HP19 General Transmission Oil Filling Procedure

Position vehicle horizontally on hoist and apply the handbrake.

Connect tester to read off transmission oil temperature and engine speed.

With the engine stopped, add ATF, only use lubricants as to specification (see Page 3),

through the fill hole until oil emerges from fill hole. Install Fill Plug (Pos. 01.010/340).

Start the engine (large consumers, such as A/C should be switched on).

Shift through gears with engine running at idle speed.

Select R and D and use step shift (manual-winter program) to shift through to 3 rd gear.

Hold each gear for 3 seconds and engage the parking lock.

Idle speed should be n eng = 650 … 950 rpm (according to vehicle manufacturer’s directive).

Oil temperature should be between 86º…95ºF (30º…35ºC).

NO YES

Depending on value allow oil to cool down or

warm up.

Shift through gears with engine at idle speed.

Select R and D and use step shift (manual-

winter program) to shift through to 3 rd gear.

Hold each gear for 3 seconds and engage

the parking lock.

Remove fill plug (Pos. 01.010/340) on housing.

Continues on next page

For Reference Only

ZF 5HP19 Automatic Transmission - Spare Parts Catalog

5HP19 Technical Information (continued)

5HP19 General Transmission Oil Filling Procedure (continued)

Continues from previous page

Oil emerges at oil temperature below 95ºF (35ºC).

NO YES

Oil level in transmission is below minimum.

Add ATF, only use lubricants as to

specification (see Page 3), through the fill

hole until oil emerges from fill hole.

Wait until oil temperature reaches 104ºF ± 18ºF (40ºC ± 10ºC).

Oil temperature must not exceed 122ºF (50ºC).

Allow time for excess oil to drip then install Fill Plug (Pos. 01.010/340). Torque Fill Plug to

35Nm ± 3.5Nm (see also Repair Manual).

Fill Plug

For Reference Only

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