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Klartext – The TNC Newsletter · Edition 42 · 6/2004
METAV Edition
start smart.
smarT.NC,
the New User Interface
Interactive Preparation
for an iTNC 530 Basic
Course
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Seite 2
Editorial
Dear Klartext Reader,
This issue of Klartext is dedicated to
smarT.NC, our new user interface for the
iTNC, which enables beginners as well as
experienced plain language programmers
to create executable NC programs faster,
more safely, and more conveniently.
But what makes smarT.NC so special is
that it does not mean that we‘ve aban-
doned the concept of plain language
programming. Instead, we‘ve made it
even more user friendly. This means that
you decide whether to create and run a
program in the plain language level or in
the new user interface. The machining
steps are defined in machining units and
listed in the working plan. The benefit is
both unique and striking: even if a TNC
program has been created with smarT.
NC, it can be edited as before with the
TNC (plain language) editor. You can even
insert “genuine” plain language blocks
between individual smarT.NC machin-
ing blocks. This procedure is possible
because both smarT.NC and the plain
language editor access one and the same
file: the plain language program!
Are you familiar with the iTNC program-
ming station? If you‘d like to know how it
can be a useful addition to your existing
machinery and dramatically increase your
productivity, read this issue‘s article on
the Wintec Company.
Have a good read.
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Klartext – The TNC Newsletter · Edition 42 · 6/2004
Page 3
Content
Plain Language Gets Even Simpler with
smarT.NC, the New User Interface for the iTNC 530 4
2003 CNC Machining
World Champion Visits HEIDENHAIN
9
Drilling Really Deep Holes.
10
Interactive Preparation for an
iTNC 530 Basic Course
12
WINTEC Präzisionsmechanik GmbH Opts for
External Programming Station from HEIDENHAIN 14
Imprint
Publisher
DR. JOHANNES HEIDENHAIN GmbH
Postfach 1260
D-83292 Traunreut
Tel: (0 86 69) 31- 0
HEIDENHAIN im Internet:
www.heidenhain.de
Editor
Frank Muthmann
Fax: (0 86 69) 31-18 88
e-mail: info@heidenhain.de
Layout
Expert Communication GmbH
Inselkammerstraße 5
82008 Unterhaching/München
Tel: (0 89) 66 63 75 0
e-mail: info@expert-communication.de
www.expert-communication.de
Klartext on the Internet
www.heidenhain.de/english/print_0.htm
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Seite 4
Plain Language Gets Even Simpler with smarT.NC,
the New User Interface for the iTNC 530
Introduced more than 25 years ago,
plain-language is still the standard pro-
gramming language for all TNC controls.
When you hear someone talking about
shop-fl oor programming, he very often
means plain-language conversational pro-
gramming from HEIDENHAIN. Thanks to
HEIDENHAIN‘s consistent development
efforts over many years, conversational
programs written on earlier TNC contour-
ing controls can also be run on the new-
est HEIDENHAIN control, the iTNC 530.
But the people at HEIDENHAIN wanted
more than this. In addition to their classic
conversational programming format, they
have now developed a new user interface
oriented as much to the NC beginner
as to the seasoned conversational pro-
gramming professional. As an intuitive,
self-explaining interface, smarT.NC—as
the new user interface is called—guides
the machinist through the complete NC
programming process. So far, so good.
But the key point is that smarT.NC can be
used as an alternative to conversational
programming. This means that smarT.NC
lets the machinist decide whether he
wants to create and run a program in the
conversational level or in the new user in-
terface. In other words, all previous TNC
programming features remain as available
and functional as they‘ve ever been.
Figure 1: Machining steps
are displayed in the form of units
What seems so simple to the user is the
result of a very sophisticated program
structure. While the user follows the logi-
cal dialog guidance, smarT.NC simultane-
ously saves the data in structured plain-
language programs. The machining steps
defi ned in machining units and listed in
the working plan. (Figure 1)
With smarT.NC, HEIDENHAIN is abiding
by its principle: the machinist need only
learn those features that are really new—
he does not have to relearn features that
he has already mastered.
The benefi t to the machinist becomes
evident: even if a TNC program has been
created with smarT.NC, it can be edited
as before with the TNC (plain language)
editor. He can even insert “genuine“
plain language blocks between individual
smarT.NC machining blocks. Of course
HEIDENHAIN leaves it to the machinist
Figure 2: Plain language blocks between
smarT.NC machining units
to decide whether to edit in the conver-
sational editor or in smarT.NC. This pro-
cedure is possible because both
smarT.NC and the conversational editor
access one and the same fi le: the plain
language program! (Figure 2)
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Klartext – The TNC Newsletter · Edition 42 · 6/2004
Page 5
But smarT.NC offers more
than just an alternative, albeit
simpler, type of programming.
Many new features were inte-
grated—for example the pat-
tern generator. This geometry
function has something special
about it. Machining positions
that are defi nable by regular
patterns are especially easy to
program with smarT.NC. The
new user interface provides
a comprehensive selection of
patterns. (Figure 3).
This, too, is a special feature of
smarT.NC: if certain predefi ned
machining positions within a
machining step are not required, they
can be simply skipped during program
and test run, or even deleted from the
program.
Figure 3: Pattern generator
Several defi ned patterns can
be combined with each other
so that, for example, patterns
can be superposed on circle
segments or circles with
linear patterns. The individual
patterns can be assigned
to and machined at various
heights.
Key Features of smarT.NC
Figure 4: Overview form
Fast programming
of simple operations
The simpler the operation, the fewer
entries are required. With smarT.NC,
the machinist defi nes all required
machining steps in a single-page
form.(Figure 4). The preconfi gured,
globally effective machining param-
eters such as safety clearance, etc.
guarantee that the TNC adheres to
these global parameters with each
selected machining step.
Figure 5: Subform with additional
machining options
Fast programming
of complex operations
If additional machining options become
necessary, smarT.NC automatically of-
fers an appropriate subform. (Figure 5)
Expanded functions, such as measur-
ing cycles or multi-plane machining in
conjunction with a tilted working, are
provided in smarT.NC by appropriate
“machining units“ plane.
smarT.NC generates
plain language format
Key to start
smarT.NC
Plain language programs from
smarT.NC can be edited both in the
smarT.NC user interface and in the
conversational mode. Any function
available in the TNC plain language
format can be inserted between the
machining units. (Figure 2)
Key to page through
input forms
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