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Boston Funiture Shows
DowelJoinery
Making a Display Case
Portable Planers
A Frame-and-Panel Bed
114128708.018.png
6" X 48"
MUSCLES OUT
HE COMPETITIO
15"
6"
47"
COMBINATION
SANDER
MODEL G1014
ONLY
$1 9 5 00
1%
PLANER
MODEL G1021
ONLY
F.O.S. ellingham, WA
or Williamsport, PA
$ 735 00
HEAVY
DUTY JOINTER
MODEL G1182
REG. $3750
SALE PRICE
x
$ 4 9 5 00
H.P. SHAPER
MODEL G1035
ONLY
F.O.B. ellingham, WA
or Williamspot, PA
$ 345 00
F.O.B. ellingham, WA or Williamsport, PA
WOOD SHAPER
MODEL G1024
ONLY
F.O.S. ellingham, WA
or Williamsport, PA
$2 75 00
6" X 30"
F.O.B. ellingham, WA
or Williamsport, PA
SLOW-SPEED
GRINDER
MODEL G1036
ONLY
EDGE
SANDER
MODEL G1531
ONLY
$ 3 9 5 00
$10 995
10"
F.O.B. ellingham, WA or Williamspor1. PA
---- - - -- -
HEAVY DUTY
TABLE SAW
with Cast Iron Wings!
MODEL G1022
REG. $3650
SALE PRICE
$ 355 00
= .�------ -
16"
20" PLANER
MODEL G1033
ONLY
F.O.B. elingham. WA
or Williamsort, PA
$1, 2 9 5 00
$ 5 2 5 00
SUPER HEAVY DUTY
TABLE SAW
MODEL G1023
ONLY
$8 9 5 00
2069
(( �l )
2406
FOB elhngham, WA
or Williamsort, PA
2
98227
17701
FOB ellingham, WA or Williamsport, PA
206-647-0801
717-326-3806
��!�!»
West of the Mississippi contac �� , East of the Mississippi contact:
P.O. Box
Reach Road
H.P. DUST
COLLECTOR
MODEL G1029
1-800-541-5537 1-800-523-4777
(Orders Only)
Bellingham, WA
Williamspot, PA
$2 9 5 00
Customer Service:
Customer Service:
90·106
F.O.B. ellingham, WA or i
DER SERICE NO. 3
ONLY
(Orders Only)
F.O.B.
BAN
MODEL G1538
ONLY
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�Worg '
Fn e
DEPRTMENTS
______
Sc Pt c mb c r / Oct) b Cr 1990
4
Methods of Work
Milling large surfaces; bandsawing rough wood; lathe guard
14
Questions & Answers
Flattening waterstones; carpenter ants; homemade beeswax
e
22
Folow-up
Remembering akashima; cutting angled tenons; melaleuca rashes
k
RTICLES
Evens
110
Books
Notes ad Comment
International Contemporary Furniture Fair; turning exhibits
116
taistock to loate the center
of a fceplate-mounted burl slab that he's tuning
into a wall-hung scuptue (article on p. 76 ). Cor:
Funitu
122
r Frank ausz tells how he planned
and built hs own kitchen cabinets on p. 54.
ui ng Editor Jim Boesel
Art Director Kathleen Rushton
Assoct"te Editor Sandor Nagyszalanczy
Assist"nt Editors Charley Robinson,
Gary Weisenburger
Copy Editor Carolyn Kovachik
Assist"nt Art Director Aaron Azevedo
Editori"' Assst"nt Alec Waters
Editori"' Se",et"y Claire Warner
Contributing Editors Tage Frid, R. Bruce Hoadley,
Christian Becksvoort, Michael Dresdner
Consulting Editors George Frank, Richard
42 Building a Display Cabinet byJerry Hall
Lap-jointed frames and beveled-glass panels
E.
4 6 Portable Planer Survey by Sandor Nagyszalanczy
Low-cost lightweights heavy on performance
A Woodcarver's Journey by].L. Heatwole
A legay of folktales and fantasies
51
Preiss,
54 Designing and Building Kitchen Cabinets
by Frank Klausz
An overview from subfloor to sofit
Norman Vandal
Methods of Work Jim Richey
Indexer Harriet Hodges
59 . Building a Corian countertop
A Kentucky Quilt Rack by Kelly Mehler
Shaping and joinery with a router and jigs
Publsher John Lively
M"rketing Director James P. Chiavelli
Circul"tion Assist"nt Brenda Hamilton
CopylProduction Editor Christy McCormick
Public Rel"tions M"n"ger Donna Pierpont
Administr"tile Se",et"y Susan M. Clark
M"rketing Secret"y Sherry Duhigg
60
i
n
FineVoodworking
64 Dowel Joinery by Mac Campbell
Pressed grooves for improved gluing
68 Vacuum-Bag Veneering by Gordon Merrick
Us ing the atmosphere as a low-cost press
Fineoodworking,
he
FineWoodworking
(800) 243-7252
g Coordi Mo r Ka
Fineoodworking.
n Mo
(203) 426·3434
Simonds
71 Visual Tricks with Veneers by Tom Dufy
Ul tra-thin layer reveals hidden inlays
Adlertsing Secret"y Jennifer Dunbar
Tel.
d king (ISSN 0361-3453) s published bimomhly, January. March, May,
Fax.
74 Storage Box for 35mm Slides by George Levin
Simple, stackable, finger-jointed trays
d
s , manuscripts, photographs and idas from our read­
ers, amateur or professional. We'll acknowledge all submissions
and retun
is a reader-written magazine. We welcome
pro
76 Wall Sculptures by Dennis Elliott
Tu ning big and burly
we can't publish. Send your conu'ibutions to
A 3,OOO-lb. portable lathe
80 Making a Frame-and-Panel Bed by John McAlevey
Subtle details enhance a basic beds
Box 5506, Newtown, COlU1. 06470-5506.
Title to the copyrights in the contributions appearing in
d
77
magazine remains in the authors, photog­
raphers and artists, unless od1elwise indicated. They have
granted publication rights to
FineW
s
r 06470.
ss
July, September and Novemer, by he Taunton Press, Inc., Newtown,
sss ions, 525 or one year, 545 for two years, 6 or re years; aa and other
countries, 530 or one year, S55 or two years, 50 for
ee yars (in U.s. dollars,
83 Carving a Ball-and-Claw Foot by Mack Headley, Jr.
Tr acing the techniques of a Williamsburg cabinetmaker
T 06470-5506.
d to Su i ption Dept., The Taunton ss ,
.5. and ss ;ons; UK, £2.95; other
r 6470-556. Ad ssll corr
m ent (Subription, Editorial, or Advertising), he Taunton Press, 63 outh
Main Street,
88 New .erican Fuiture by Jim Boesel
Boston museum show ofers an historical pepective
pleae). Smle cpy, 54.95. Smgle cop;" outs;de
O Box 556, Newtown, r 06470-5506. U.s. n
countris and sss
ions, S5.95.
N
OH 44870.
O ox 556, Newtown,
ence to the pppi·
ate d
tand distribution by
93 Other Boston area shows
Easten
Distributors, Inc., 1130 Cleveland Road, Sandus',
5506, ewtown,
Send address changes to The Taunton Press, Inc., PO Box
3
Letters
28
Denns Elliott uses
Editor Dick Burrows
Adllertising S"'es M"n"ger Dick West
N"tion"' Accounts M"n"ger Don Schroder
Assoct"te Accouns M"n"ger Barney Barrett
Senior S"'es Coordin"tor Carole Weckesser
Adll
Telephone (203) 426·8171. Second·class postage paid at Newtown, CT 06470, and
additional mailing ofices. Copyright 1990 by The Taunton Press, Inc. No reproduc·
tion without permission of TIle Taunton Press, Inc. Fine Woodworking@ is a regiS·
tered trademark of The Taunton Press, Inc. Subription rates: United States and
Postmaster:
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Leiters
n
s
g sfey-"Before I get started I'd like to take a
minute and talk about safety."
adjusunents which have to be made while leaning over the saw
table could cause injury if someone forgets to turn off the power
or fails to wait for the blade to stop spinning. The Ripstrate sits
compactly on tile fence, does its job and seldom needs to be
touched. It is also unique in that both wheels rise togetiler, so that
the operator does not encounter a second wheel partway into the
cut, which interrups tile feed and can cause a bun mark.
We are proud of the Ripstrate's long and successful track re­
cord. It is being used every day in tens of tilousands of shops,
and we have received unsolicited "fan" letters telling us how
much the users like the product. Ripstrates are also being used
in the shops of hundreds of corporations, schools, tile military,
and government agencies, witil names like General Motors,
Boeing, AT&T, Andrews ir Force Base, Los Alamos National Lab­
oratory, Smithsonian Institution and OSHA.
-Fred
a safety professional these
words are music to my ears; as a woodworker I applaud every
professional who starts out a presenation with this statement.
Recently I've heard some workers comment that reminding
people about wearing safety glasses or talking about safety in
every class or written article is overkill. Those individuals who
feel safety warnings are a waste of time, especially for profes­
sionals, don't understand human nature, and are at risk of falling
victim to an accident looking for a place to happen.
Unsafe acts occur for a variety of reasons. A major one is a
poor safety attitude: the belief that getting the job done is more
important than doing it safely; thinking a "rush" job does not
have time for safety precautions. Put that together with the belief
tiut "it won't happen to me" and you have a walking time bomb.
TIle problem is especially serious in an area like woodworking,
where you have a wide variety of people of all ages watching "do­
it-yourself" programs, buying insu'uctional tapes, or grabbing any
article tiley can ind in hopes of becoming better cratsmen.
Another major problem that develops from a poor safety attitude
is absenunindedness-workers just forget to put on safety glasses,
to replace a guard or to repair dalaged equipment. TIle most dan­
gerous of all attitudes is to do tile job tile easiest, Simplest or quick­
est way possible. Physical and menal fatigue can dull -a person's
reaction to danger and lead to a laxity in working safely on a job.
In many cases, not using proper safety precautions can make a job
a little easier or save a few minutes, but when a fmger or an eye is
lost, was it worth it? -Howard Bleeknan, South Wales, NY
M
Slavic, Fsher Hill Products Inc., Fitzwilliam, N.
-
WW
In response to Joseph Cha­
pline's plea for adopting the metric system (
#83), let me
make an observation or two.
First, a quarter of an inch is a quarter of an inch. How accurate
can it be?
WW
accurate as you make it.
Wood products on the market today are smaller in size because
someone wans to get more pieces out of a tree, not because of
metrics. I don't care what the metric size is of anyd1ing. Inches,
feet, yards, miles, etc., have worked just fine for a long time. Don't
change the way of measuring something just because someone in
anomer country uses another memod. Let tilem change.
By me way, in most cases you can no longer calculate the total
mickness of several pieces of wood of tile same nominal size. You
better measure it. -Thomas
.
WW
ss Valley, Cal.
Follow-up on Veritas gu i des- Regarding tile comment on
p. 98 of
#81), which you
correctly describe as tile most compact and easily adjustable of the
available hold-downs. Your assertion tilat the wheels do not hold
as tightly as some of the others needs some explanation.
The Ripstrate is not designed to work by brute force. The
spring we use allows the wheels to swing up easily and the
workpiece to feed freely, while providing more than enough
grip to do its job. It is true that you can force the board away
from tile fence by deliberately pushing it sideways with your hand,
but in real life ti1is does not occur, and tile Ripstrate exerts all the
force necessary to hold tile workpiece snugly against the fence.
Likewise, excessive friction is not required to prevent kick­
backs, even though they can generate a lot of force if they are
allowed to get started. A kickback is caused when the blade en­
counters a knot or jams in the kerf, whereupon it raises the
board off the table and hurls it back like a javelin. The Ripstrate
has all tile power necessary to hold the board down so that the
blade never has a chance to generate its throwing power by rais­
ing it off the table. In addition, the wheels lock instantly, so that
tile operator is not even aware that a kickback has been averted.
The self-adjusting feature of the ipstrate is more than a time­
saving convenience; it is a significant safety factor. A device
which requires frequent adjustment often doesn't get used. Also,
Thompson, G
#83 on the Veritas honing guides, tilere is never a
need to dismantle a Veritas guide for cleaning. Any buildup of
sludge from sharpening can be rinsed off. The roller shaft
should have a drop of oil occasionally.
In the very first production run of the guides some five years
ago, a manufacturing error resulted in defective rollers on some
guides. These were replaced free of charge. Anyone experienc­
ing a problem with a Veritas roller, should send the entire roller
assembly to Veritas Tools, 12 E. River St., Ogdensburg, N.Y.
13669, and it will be replaced free of charge.
-Leonard Lee, Lee Valley Tools Lt., Ottawa, Ont, Canada.
ll
-
d
F ilm enthusiasts used to say
that black-and-white movies represent pure Cinema, while color
movies are crass and commercial. Then a stranger from tile east
came along and threw a monkey wrench into tilis simplistic cate­
gorization from the universe. "Suppose color films were invent­
ed before black and white," he pondered. "Would color tilen be
the purer medium?"
In like fashion, let us toss this reductionist nonsense into the
d
y superior tools
l
,
PUBiTIONS
t
ou
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P roduction: Robert Olah, manager; Steven
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8oo
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\Villiam Godrey, Laurene Jakab, color proo/ing operators; Dinah
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o, su
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nts
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ata enty; Distribution:
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arbara Hudson, sec-
4 Fine Woodworking
Keep on
s
Accuracy is what you mke it
Manuacturer responds on he Ripstrate-We would like to
comment on your review of our Ripsu'ate (
Find he mo
ss idy, Jodie Delohery, assistant
Capalbo, James Chappuis, Linnea In
directos;
Chapman, Pamela
Arminio, secretay. Co
rate Marketing: Dale Brown, coporate
sales director; Diane Patterson, -ecutie secre . Data Processing:
c
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Fine Crdftsmanship
A
in od
Advance
CARBIDE TIPPED HOLESAWS :��:�tr�;: ceQuality
I
I
CUTS THESE
MATERIALS
I
Announcement
.. Ij ll\�
(1 V.")
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WOOD PLYWOOD
'11\ ",1)111\
(1 Vz")
HARDWOOD
A
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FIBREGLASS
Reseve our Copy of
S0FT SRICK
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2Smm
CERAMIC TILE
(1") I
Carbide
MASONRY
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38mm DIA
ALUMINUM BRASS
NT RECOMMENDED
FOR CONCRETE OR
FERRCUS M
Pilot Drill
4mm DIA
C H IAVO SU PP [ V C O ��L :;; �� 9 :; �3 5 9 " 1 7 51
"Fine Craftsmanship
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57mm OIA (2V . ")
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(404) 320"6143
READER SERICE NO. 8
CHIPPENDALE
Unfinished, raw MAHOGANY, all classical Period
furniture. More than
450 pieces of work in color
and black and white. It is a unique opportunity to view the state
of the craft in Great Britain, long considered to produce some of
the finest woodwork in the world.
Nearlv
major new book illustrated with over
. 200 pages,
200 of the country's finest designer
81/z x 11. Hardcover.
$22.95
makers are represented.
I-land built funiture, tunery, toys, sculpture, musical instruments,
marquetrv and much more is here presented in an assortment of
striking photographs together with biographical information on the
craftsmen.
$19.95
$16.95
200 items, chais, tables, desks,
breakfronts, etc. Make heirloom quality funiture by
assembling and finishing these beautiful pieces.
Send for free catalog and price list.
P.T. INTACO, INC.
93711
352 .
#105 Fresno, CA
$29.95. $39.95 after October 1, 1990
AVAILABLE SEP7EMBh.R 30th, 1990.
Pre-publication price
Also available: Ellis: Modern Practical Swirbuilding.
paper.
609 Carlisle Drive
Herndon, VA
Foad: Purpose Made Joinerv.
1-800-345-4447
paper.
22070
Kilb\": The Cooper and His 'Irade.
paper.
Ph.: (703) 435·4806 FX: (703) 481-1910
ORDER TODAY. For charge card orders:
ADERSERICE NO. 74
DER SERICE NO. 62
Dus-ree
Linden Publishing
E
Bedford
P
Random Orbit Sang
Sand without dust with the new Electric Random Orbit
Sander from FEIN.
P -20lI-l 20" 3HP. 2 Speeds. SHP. 3PH
JET SPINDLE S
SS
RS
A
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0".
S
Ik. 1/2 HP '139
Ik.
9
How it works
Dust created by the sander is sucked up through holes
located in the bottom of the sanding pad AND around the
outside of the pad, providg you with the very best sand­
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I" X
1/6 HP
p
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&
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&
I 1/2 HP '45
6" X S9". I 1/2HP. Hrt/Vet '545
10 ptdles. IHP -1 45
108 - 1 6" X 108" I 1/2HP elt Sader '1345
25" X 0" lde elt Snr
X48" W/12"
600
ERS
EOX
D
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I" 3HP. IPH
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N
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ES
OR·1012 1/2" ench. 1/3HP. SSP
OR·1412 1/2" ench. 1/2HP. ISSP
OR·14S8 S/S" ench. 1/2HP. ISP
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OR · 1412F 1/2" Floor. 1/2HP. SSP
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3/4HP. IPH
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SS - 21 21"
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JET TABLE SAWS
10 10".1 1/2HP. IPH
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ERS
TS.IOV 10". 3HP. lor 3H w/40" Ve g a '1395
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TS·IO·I 10".3HP. RgFm ce
'1295 UPE
PRO
S"X22"V·PwerFed.S HP '215
& easily changed. It
has no sticky back to load up with dust, just shake it off and
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0 " ip Capactty o ght
DSAWS
JS·14 14". 3/4HP. IPH
J S - l tMW 14", HIP. Mcal Wod
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VEGA SAW FENCES
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With
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WOODWORKING MACHINERY AND SUPPLIES
_ moe info
Cal 1-80441-9878 now to receive
1·748273190
�j
Fein Power Tols Inc. Pittsburgh, PA
DER SERICE NO. 15
DER SERICE NO. 23
September/October 1990 5
CUTS THESE StZES
29mm DtA
P
P -1511 15M 311P. 2 Spees
JET WOOD P
"
JET DRILL P
JET B
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