FSU.PDF
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FRONT SUSPENSION
E SUSPENSION
SECTION
FSU
B
FRONT SUSPENSION
C
D
FSU
CONTENTS
F
PRECAUTIONS ......................................................... 2
PrecautionsforProcedureswithoutCowl Top Cove..... 2
Precautions for Brake System ................................. 2
Cautions .................................................................. 2
PREPARATION .......................................................... 3
Special Service Tools .............................................. 3
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ............................................... 4
NVH Troubleshooting Chart .................................... 4
FRONT SUSPENSION ASSEMBLY .......................... 5
Components ............................................................ 5
On-Vehicle Inspection and Service ......................... 6
LOOSENESS, BACKLASH, AND DAMAGE OF
MOUNTING PARTS AND CONNECTIONS ......... 6
Wheel Alignment ..................................................... 6
DESCRIPTION ..................................................... 6
PRELIMINARY INSPECTION .............................. 6
INSPECTION OF CAMBER, CASTER, AND
KINGPIN INCLINATION ANGLES ....................... 6
STEERING ANGLE INSPECTION ....................... 7
COIL SPRING AND SHOCK ABSORBER ................ 8
Removal and Installation ......................................... 8
REMOVAL ............................................................ 8
INSTALLATION .................................................... 8
Disassembly and Assembly ..................................... 8
DISASSEMBLY .................................................... 8
INSPECTION AFTER DISASSEMBLY ................. 9
ASSEMBLY .......................................................... 9
TRANSVERSE LINK ................................................ 10
Removal and Installation ....................................... 10
REMOVAL .......................................................... 10
INSPECTION AFTER REMOVAL ...................... 10
INSTALLATION .................................................. 10
STABILIZER BAR .................................................... 11
Removal and Installation ....................................... 11
REMOVAL .......................................................... 11
INSPECTION AFTER REMOVAL ...................... 12
INSTALLATION .................................................. 12
FRONT SUSPENSION MEMBER ............................ 13
Removal and Installation ....................................... 13
REMOVAL .......................................................... 13
INSPECTION AFTER REMOVAL ...................... 13
INSTALLATION .................................................. 14
SERVICE DATA AND SPECIFICATIONS (SDS) ..... 15
Wheel Alignment ................................................... 15
Ball Joint ................................................................ 15
Tightening Torque .................................................. 15
G
H
I
J
K
L
M
FSU-1
PRECAUTIONS
PRECAUTIONS
PFP:00001
Precautions for Procedures without Cowl Top Cover
BES0002E
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
PIIB3706J
Precautions for Brake System
BES0002F
Recommended fluid is brake fluid “Nissan Genuine Brake Fluid
or DOT 3 or DOT4 (US FMVSS No.116)”.
l
Never reuse drained brake fluid.
l
Be careful not to splash brake fluid on painted areas; it may
cause paint damage. If brake fluid is splashed on painted areas,
wash it away with water immediately.
l
Use flare nut wrench when removing flare nuts, and use a flare
nut torque wrench when tighten flare nuts.
l
Always tighten brake lines to the specified torque when install-
ing.
l
SBR820BA
Cautions
BES0002G
When installing rubber bushings, final tightening must be carried out under unladen conditions with tyres
on flat, level ground. Oil will shorten the life of rubber bushings. Be sure to wipe off any spilled oil.
l
“Unladen condition” means that fuel, coolant and lubricant are full and ready for drive. However, spare
tyre, jack, and hand tools should be unloaded.
l
After installing the removed suspension parts, always check wheel alignment and adjust if necessary.
l
Replace the caulking nut with a new one. Install a new nut without wiping the oil off before tightening.
l
FSU-2
PREPARATION
PREPARATION
PFP:00002
A
Special Service Tools
BES0002H
Description
Application
B
CCK gauge attachment
KV991040S1
1 KV99104020 Adapter A
2 KV99104030 Adapter B
3 KV99104040 Adapter C
4 KV99104050 Adapter D
5 KV99104060 Plate
6 KV99104070 Guide bolt
7 KV99104080 Spring
8 KV99104090 Center plate
C
Measuring wheel alignment
D
ZZA1167D
FSU
Strut attachment
ST35652000
Disassembling and assembling strut
F
ZZA0807D
G
GG94310000
Flare nut torque wrench
a: 10 mm (0.39 in)
H
Removing and installing brake lines
I
NT406
J
K
L
M
FSU-3
Improper installation, looseness
Refer to
FSU-5, "FRONT SUSPENSION ASSEMBLY"
Shock absorber deformation, damage or deflection
Refer to
FSU-8, "COIL SPRING AND SHOCK ABSORBER"
Bushing or mounting deterioration
—
Parts interference
—
Spring fatigue
—
Suspension looseness
Refer to
FSU-5, "FRONT SUSPENSION ASSEMBLY"
Incorrect wheel alignment
Refer to
FSU-6, "Wheel Alignment"
Stabilizer bar fatigue
Refer to
FSU-11, "STABILIZER BAR"
REAR AXLE AND REAR SUSPENSION
NVHinRAXandRSUsection.
TYRES
NVH in WT section.
ROAD WEEL
NVH in WT section.
DRIVE SHAFT
NVH in FAX section.
BRAKES
NVHinBRsection.
STEERING
NVH in PS section.
FRONT SUSPENSION ASSEMBLY
FRONT SUSPENSION ASSEMBLY
PFP:54010
A
Components
BES0002J
B
C
D
FSU
F
G
H
I
J
K
L
M
MEIB9026E
FSU-5
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marelo
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