Phaeton.pdf

The Phaeton

Self-Study Program

Course Number 891303

Volkswagen of America, Inc.

Service Training

Printed in U.S.A.

Printed 08/2003

Course Number 891303

in this manual is based on the latest

information available at the time of printing

and is subject to the copyright and other

intellectual property rights of Volkswagen of

America, Inc., its affiliated companies and its

licensors. All rights are reserved to make

changes at any time without notice. No part

of this document may be reproduced,

stored in a retrieval system, or transmitted

in any form or by any means, electronic,

mechanical, photocopying, recording or

otherwise, nor may these materials be

modified or reposted to other sites without

the prior expressed written permission of

the publisher.

All requests for permission to copy and

redistribute information should be referred

to Volkswagen of America, Inc.

Always check Technical Bulletins and the

Volkswagen Worldwide Repair Information

System for information that may supersede

any information included in this booklet.

Trademarks: All brand names and product

names used in this manual are trade names,

service marks, trademarks, or registered

trademarks; and are the property of their

respective owners.

Table of Contents

Introduction ................................................................................................... 1

Volkswagen’s Flagship, The Phaeton Name,

Phaeton’s Place in Automotive History, The Transparent Factory,

Phaeton Technical Innovations, Specifications, Aerodynamics

Engines ......................................................................................................... 10

The 4.2-Liter V8-5V Gasoline Engine,

The 6.0-Liter W12 Gasoline Engine

Fuel Supply .................................................................................................. 14

Fuel Delivery System

Transmissions .............................................................................................. 15

Automatic Transmissions

Running Gear ............................................................................................... 26

Phaeton Chassis Overview

Body ............................................................................................................. 28

Body Structure, Body Attachments, Sound Silencers, Glass,

Power-Assisted Luggage Compartment Lid, Sunroof

Occupant Protection ................................................................................... 38

Overview, Airbag Systems, Seat Belt Systems,

Active Headrest System

Seats ............................................................................................................. 44

Front Seats, Rear Seats

Air Conditioning System ............................................................................ 49

Four-Zone Climatronic, Air Distribution in the Vehicle,

System Overview

Electrical System ......................................................................................... 54

Convenience Electronics, Adaptive Cruise Control,

Headlights, Fog Lights, Rear Lights, Battery, Phaeton Battery

Systems, Emergency Starting, Using the Front Information Display

Control Head J523 for Component Service, Infotainment System

New !

Service .......................................................................................................... 74

Special Tools

Knowledge Assessment ............................................................................. 77

Important/Note!

The Self-Study Program provides you with information

regarding designs and functions.

The Self-Study Program is not a Repair Manual.

For maintenance and repair work, always refer to the

current technical literature.

Introduction

Volkswagen’s Flagship

The introduction of the Volkswagen

Phaeton is the result of developments in

the international market for luxury cars.

Product quality alone is no longer sufficient

to guarantee success in highly-developed

markets. The prestige and value of the

brand are also decisive in influencing

purchasing decisions.

The increasing importance of customer

brand awareness spurred Volkswagen’s

entry into the luxury-class vehicle

market segment.

With the launch of the Phaeton, we are

introducing a product that both meets the

technical requirements demanded by our

customers, and also satisfies the value and

prestige demands being made on the

Volkswagen brand.

There are separate Self-Study

Programs on the following topics:

• The W Engine Concept

(821203)

• The Phaeton W12 Engine

Management System (892303)

• The Phaeton Heating and

Air Conditioning System

(894303)

• The Phaeton On-Board Power

Supply (895303)

• The Phaeton Convenience and

Safety Electronics (896303)

• The Phaeton Infotainment

System (897303)

• The Phaeton Air Suspension

(899303)

• The Phaeton Adaptive Cruise

Control (898303)

• The Phaeton Chassis (893303)

SSP270/241

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